Alcon · 3 days ago

Sr. Process Engineer

Johns Creek, GA

Full-time

Onsite

Senior Level

2+ years exp

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Responsibilities

Conduct process development and process upscaling studies for new medical device products

Define process and process specifications for contact lens manufacturing process

Run studies to gain fundamental process understanding at a Y = f(x) level and use this process knowledge to improve yields, reduce defects, define specifications, and define user requirements for equipment

Analyze data to assess the sources of variation in the process and understand the cause and effect relationship between factors and responses

Document study design, results, next steps, and process knowledge / understanding

Communicate results and next steps to various teams within R&D

Support process development timeline by completing tasks on schedule

Collaborate and partner with associates from multiple disciplines, including Engineering, Development, Research, and Production, to ensure project success

Design, execute and analyze Engineering Studies to be performed in the lab, pilot line, and MTO production lines in areas including, but not limited to: Measurement System Evaluation (MSE, GR&R), Component of Variation Studies (COV) and Design of Experiments (DOE)

Document study designs using graphical sampling plans and Factor Relationship Diagrams (FRDs)

Document process knowledge and process investigations using Thought Maps and Process Maps

Perform data analysis including process performance index (Ppk), ANOVA, regression, Chi-square, etc.

Apply intermediate level principles of engineering and / or chemistry analysis, blend technical knowledge and manufacturing practices in providing solutions to problems

May require international travel, particularly to Germany for periods of up to one to two weeks per year

Maintain a positive attitude with good interpersonal skills and ability to support a team environment

Qualification

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MS OfficeHigh-speed manufacturingCommunicationFDA Regulated IndustryMedical DevicesContact LensesStatistical AnalysisJMPMinitabLean Six SigmaEngineering StudiesPositive AttitudeInterpersonal SkillsTeam Support