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ELLWOOD · 1 day ago

Quality Control Manager

Irvine, PA

Full-time

Onsite

Senior Level

5+ years exp

ELLWOOD is seeking a Quality Control Manager to oversee all aspects of the quality control process at Ellwood National Forge. This role is crucial in ensuring products meet customer expectations and industry standards while driving continuous improvement and maintaining certifications.

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Responsibilities

Plan, develop, and implement techniques, processes, and procedures to control and maintain the required quality levels for current and future customers

Design, implement, and update quality control policies, procedures, and standards

Ensure compliance with ISO 9001, AS 9100 or other relevant manufacturing quality standards

Conduct regular internal quality audits and prepare for external audits by regulatory bodies or customers

Develop and implement quality control systems specific to manufacturing processes and products

Define product specifications, tolerances, and performance metrics

Monitor production processes to ensure adherence to quality standards

Conduct in-process inspections and supervise closing quality checks

Oversee control processes regarding incoming, in-process, and final inspections of materials and products

Manage calibration and maintenance programs of inspection equipment

Approve or reject raw materials and finished goods based on established quality criteria

Investigate defects, production errors, or non-conformance issues

Lead Root Cause Analysis (RCA) and implement Corrective and Preventive Actions (CAPA)

Track and analyze non-conformance trends to identify improvement opportunities

Develop proactive programs to reduce scrap and address potential issues before product launch

Lead Lean Manufacturing projects focused on improving quality utilizing Juran and other methodologies to optimize efficiencies

Audit supplier performance to ensure material and component quality and assist with resolving supplier quality issues

Collaborate with Purchasing to maintain a list of approved vendors and establish supplier quality requirements

Establish and monitor supplier quality performance and collaborate on improvement plans

Act as the primary point of contact for customer quality concerns and audits and identify quality gaps

Provide quality documentation, certifications, and test results to customers when required

Work closely with Sales to ensure satisfaction and maintain brand reputation

Provide leadership and supervision to direct reports involved in inspection activities and Certified Test Reports

Encourage collaboration between the Quality Engineering and Quality Assurance teams to identify and implement solutions

Participate in and lead Quality Improvement Teams (QIT)

Train production staff on quality control methods, tools, and procedures

Conduct workshops to reinforce a culture of quality within the manufacturing team

Stay updated on industry advancements and introduce best practices

Maintain detailed records of inspections, test results, inspector certifications and quality audit results

Prepare and present quality performance reports to management

Communicate findings, trends, and solutions to stakeholders

Provide input on order and inquiry reviews as necessary

Abide by all company policies and procedures

Perform any other duties as required to support business needs

Qualification

ISO 9001Quality Control SystemsLean ManufacturingQuality EngineeringAnalytical SkillsInspection Tools KnowledgeCommunication SkillsOrganizational SkillsPresentation Skills

Required

Bachelor's degree with Industrial, Manufacturing, Mechanical Engineering, Quality Engineering or commensurate level of experience with a minimum of 5 years of work experience

Hands-on experience with maintaining quality documentation, inspection records, and control procedures

Strong analytical and organizational skills, with a proactive and results-driven mindset

Very good communication and presentation skills

Working knowledge of AS9100D and/or other quality standards

Experience with ASTM, ASME, and military specifications

Practical knowledge of inspection tools, measurement systems and control plans