Staff Mechanical Engineer - Exhaust System jobs in United States
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Mainspring Energy · 10 hours ago

Staff Mechanical Engineer - Exhaust System

Mainspring Energy is revolutionizing power generation with innovative technology. They are seeking a Staff Mechanical Engineer to lead the design and development of the exhaust system for their Linear Generator, focusing on performance, acoustics, and structural dynamics.

Clean EnergyEnergyOil and Gas
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H1B Sponsor Likelynote

Responsibilities

Architect and Lead: Own the technical vision and development lifecycle for our low-emission exhaust subsystems. You'll guide architectural decisions, lead advanced design and analysis (FEA/CFD), and drive projects from concept to completion
Pioneer New Solutions: Drive innovation in our exhaust system technology. You'll develop creative solutions for extreme temperature materials, robust strategies for vibration and durability, and novel techniques for acoustic silencing and emissions control
Mentor and Guide: Lead and inspire a talented, cross-functional team, mentoring junior engineers and defining best practices. You'll foster a collaborative environment to optimize system integration and performance
Define and Validate: Architect and execute comprehensive validation campaigns to ensure your designs exceed the highest standards for performance, reliability, and safety in the most demanding conditions
Shape Our Technology Roadmap: Stay on the cutting edge of power generation and exhaust system technology, championing new ideas and strategies that enhance performance, reduce cost, and increase reliability for our clean energy solution

Qualification

High-temperature designThermo-fluid system designStructural mechanics3D CAD (Solidworks)Acoustic analysisEmissions control systemsMaterialsManufacturingTechnical leadershipMentoringCollaboration

Required

Deep expertise in designing for high-temperature and high-vibration environments and a strong intuition for failure analysis
A mastery of engineering fundamentals in thermo-fluid system design and structural mechanics, backed by extensive experience in thermal management, stress, and vibration analysis
A proven ability to design for long-term durability and reliability in harsh operating conditions
Areas where you can make a major impact include acoustic analysis and muffler design, or architecting and integrating emissions control systems
Expertise with a 3D CAD package (we use Solidworks) and a deep understanding of GD&T and PDM systems
Advanced knowledge of materials and manufacturing processes (sheet metal, welding) and the ability to anticipate complex DFM challenges
A strong background in defining test requirements and interpreting complex data to drive design
A degree in Mechanical Engineering or a related field
An extensive background in mechanical design and a track record of technical leadership, typically demonstrated by 8+ years of experience
Significant experience leading complex hardware projects from concept to production, preferably in demanding fields like power generation, industrial equipment, or engine systems
A strategic mindset and a passion for turning ambitious ideas into functional, real-world solutions

Benefits

Pre-IPO stock options
Benefits

Company

Mainspring Energy

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Mainspring Energy provides power generation technology using linear generators for clean energy.

H1B Sponsorship

Mainspring Energy has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (40)
2024 (23)
2023 (13)
2022 (12)
2021 (6)

Funding

Current Stage
Late Stage
Total Funding
$813M
Key Investors
General CatalystUS Department of EnergyBloombergNEF
2025-04-14Series F· $258M
2024-10-22Grant· $87M
2023-04-17Grant

Leadership Team

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Shannon Miller
CEO and Founder
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Adam Simpson
CCO and Founder
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Company data provided by crunchbase