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ENNOVI · 3 weeks ago

Senior Application Engineer - Energy System

United States

Full-time

Remote

Senior Level

5+ years exp

Ennovi is a company that harnesses the power of electrification and AI to help industries innovate and achieve sustainable growth. The Senior Application Engineer will design and develop HV battery interconnect systems, collaborating with various teams to optimize vehicle solutions and ensure product compliance testing.

BatteryElectronicsManufacturingProduct Design

Responsibilities

Interact directly with customers to execute the design of HV Battery Interconnect systems (Cell Contacting System) through pre-production phase

Work closely with Product Manager, CAD/CAE team, Test & Validation, and Manufacturing Process Engineering personnel to develop and build new CCS applications

Create design concepts & work with CAD team to generate detailed component/assembly models and GD&T drawings

Work with CAE team to evaluate the CCS design toward meeting the product specifications. The required simulations are not limited to Joule Heating/Ampacity, Modal analysis, Deformation, and Fatigue Thermal/Mechanical analysis

Lead cross-functional team to conduct critical design review sessions when needed

Drive product compliance testing activities; Own and manage DVP&R, DoE as needed

Participate in DFM/DFA review sessions

Lead cross-functional team to conduct DFMEA

Support Manufacturing team with PPAP, product packaging design and functional in-line testing; evaluate other alternative manufacturing process proposals as needed

Qualification

HV Battery SystemsSolidWorks 2022DFMEAMechanical EngineeringTolerance Stack-up analysisFEACFD analysisCATIA V5NX softwareMetal stampingPlastic moldingDielectric materials selectionCollaborationAttention to detail