RSM US LLP · 5 months ago
Management Consulting Manager, Industrials Advisory
Boston
Full-time
Hybrid
Senior Level, Lead/Staff
$107K/yr - $214K/yr
8+ years expRSM US LLP is the leading provider of professional services to the middle market globally, empowering clients and people to realize their full potential. They are seeking a highly experienced Consulting Manager with a manufacturing engineering background to lead initiatives that improve manufacturing methods, processes, and systems, ensuring efficiency, safety, and quality in production.
AccountingConsultingFinancial Services
No H1B
Responsibilities
Lead Manufacturing Process Redesign: Analyze and re-engineer workflows to improve performance, scalability, and cost-efficiency
Optimize Bills of Materials (BOMs): Ensure BOM accuracy and standardization; reduce SKUs and enhance material traceability
Support ERP/MRP System Integration: Maintain data integrity for BOMs, routings, and production data to enable effective planning and inventory control
Standardize Components and Processes: Identify and implement standardization across product lines to reduce complexity and cost
Collaborate Cross-Functionally: Partner with engineering, supply chain, finance, and operations to align design with manufacturing capabilities and cost targets
Drive Manufacturing Cost Analysis: Analyze material, labor, and overhead to support cost reduction and make-vs-buy decisions
Lead Lean and Continuous Improvement Initiatives: Conduct value stream mapping and apply Lean, Six Sigma, or 5S methodologies to eliminate waste and improve efficiency
Optimize Production Routing and Capacity Planning: Improve routing sequences, cycle times, and assess plant capabilities for layout and resource planning
Develop and Maintain Documentation: Create and manage work instructions, process flows, and support Engineering Change Orders (ECOs)
Ensure Compliance and Support Quality: Monitor production data, support root cause analysis, and ensure adherence to safety, quality, and environmental standards
Qualification
Required
8+ years of experience in manufacturing, engineering, product design and new product introduction, corporate strategy, management consulting, or enterprise transformation
Experience in consumer products and/or industrials industries
Experience within our core industry focus: consumer goods, food and beverage, industrials and manufacturing
Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field
Strong knowledge of manufacturing processes (machining, assembly, welding, etc.) and equipment
Familiarity with Lean manufacturing principles, Six Sigma, and root cause analysis tools
Experience with CAD software (SolidWorks, AutoCAD, etc.) and ERP/MRP systems
Strong analytical, problem-solving, and project management skills
Excellent communication and collaboration abilities
Exceptional communication and stakeholder management skills, including executive-level presentation experience
Deep cross-functional business acumen—especially in consumer goods, food & beverage, industrials, or manufacturing
Experience with change management, organizational design, or ERP transformation is a plus
Ability to travel 50%
Preferred
Experience in [insert specific industry if applicable: e.g., automotive, aerospace, consumer goods, window and door systems]
Certifications such as Lean Six Sigma Green Belt or Black Belt
Knowledge of statistical process control (SPC) and FMEA
Benefits
Flexibility in your schedule
Competitive benefits and compensation package
Reasonable accommodation for people with disabilities
Company
RSM US LLP
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10001+ employees
Funding
Current Stage
Late StageLeadership Team
Bill Kracunas
Principal and National Leader, Strategy and Management Consulting
David Hickethier
Principal, Strategy & Human-Centered Design
Recent News
FoodProcessing.com
2025-09-13
2025-08-29
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