Senior Manufacturing Engineer - Composites jobs in United States
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Castelion · 5 months ago

Senior Manufacturing Engineer - Composites

Castelion is a company focused on innovative defense development and production strategies. They are seeking a Senior Manufacturing Engineer - Composites to define and scale in-house composites manufacturing processes, including the production of vehicle components and collaborating with engineering leadership to eliminate roadblocks.

AerospaceGovernmentManufacturingMilitaryNational Security
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Responsibilities

Identify, plan, and execute capital equipment, machine, and facility/layout definition to meet business needs
Develop and refine process documentation including build instructions, test and validation procedures, health and safety standards, and mBOMs
Create, maintain, and communicate detailed production plans and schedules
Work closely with supply chain to develop new and existing suppliers as needed
Design, develop and implement production tooling and equipment
Participate in design reviews to drive design for manufacturing (DFM)
Oversee introduction and implementation of new products and manufacturing capabilities
Analyze and resolve manufacturing issues and non-conformances
Develop, mentor, and train peers and colleagues

Qualification

Composite manufacturing experienceCAD/CAM software proficiencyOperations/product line managementFilament winding experienceLean/Six SigmaCeramic Matrix CompositesLeadership experienceClear communication

Required

Bachelors degree in mechanical, aerospace, or manufacturing engineering, or other technical degree
5+ years of composite manufacturing experience
Experience with operations/product line management
Demonstrated direct or indirect leadership
Proficiency in CAD/CAM software (NX preferred)
Experience in selection, procurement, and implementation/validation of manufacturing equipment
Must be willing to work extended hours and/or weekends as needed
Must be able to travel up to 30% of the time

Preferred

Experience in filament winding, automated fiber placement and/or automated tape laying
Experience with Non-Destructive Testing/Inspection of composite components
Experience in qualification and acceptance testing of composite structural components
Working experience with capacity modeling, process mapping, Lean/Six Sigma and value stream mapping
Experience with Ceramic Matrix Composites
Experience in transitioning development processes to rate production

Benefits

Long-term stock incentives
Comprehensive medical, vision, and dental insurance
Four weeks of paid time off per year

Company

Castelion

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Castelion is a defense tech company that applies modern hardware development and manufacturing processes to national security challenges.

Funding

Current Stage
Growth Stage
Total Funding
$469.61M
Key Investors
Lightspeed Venture PartnersSilicon Valley BankAndreessen Horowitz
2025-12-05Series B· $350M
2025-01-29Series A· $70M
2025-01-29Debt Financing· $30M

Leadership Team

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Bryon Hargis
Founder // CEO
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Andrew Kreitz
Co-Founder and CFO
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