KLM Careers ยท 5 months ago
Senior DeltaV Controls Engineer
Raleigh, North Carolina, United States
Full-time
Onsite
Senior Level, Lead/Staff
8+ years expKLM Careers is seeking a Senior DeltaV Controls Engineer for their Raleigh, NC office. The role involves leading the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry, requiring proficiency with Emerson DeltaV systems and a strong technical background.
Human Resources
No H1B
U.S. Citizen Only
Responsibilities
Design and implement DeltaV control systems for complex Life Sciences capital projects
Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution
Lead system architecture development and control strategies to enhance manufacturing efficiency
Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance
Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines
Utilize a class-based approach in overall design to maximize scalability and standardization across projects
Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems
Specify and procure instrumentation and hardware components
Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus
Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning
Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
Oversee the full project lifecycle, from requirements gathering to commissioning and validation
Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices
Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
Coordinate with clients, stakeholders, and regulatory bodies to ensure project success
Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management
Troubleshoot complex automation challenges and drive continuous improvements in system performance
Travel up to 25% for on-site support, commissioning, and client engagement
Qualification
Required
Must be a US or Green Card holder
Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field
Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects
8-15 years of hands-on experience with Emerson DeltaV systems, focusing on system design and project execution
Proficiency in DeltaV Live and DeltaV Operate, including experience designing high-performance HMIs and operator interfaces
Expertise in ISA-101 HMI design principles and high-performance graphic design strategies
Strong experience in class-based configuration and design
Expertise in ISA-88 batch processing, historian solutions, and advanced control strategies
Proven experience managing large-scale capital projects in the Life Sciences industry
Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link)
Deep understanding of industrial networking for communication between controllers, servers, and HMIs
Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing
Experience integrating electrical and process control systems
Strong leadership, organizational, and communication skills for cross-functional collaboration
Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems
Knowledge of server infrastructure and virtualization technologies for robust DeltaV system deployment
Extensive experience designing and implementing batch control systems within regulated Life Sciences environments
Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols
Ability to plan, specify, and manage DeltaV system licensing to optimize project implementation
Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus
Stable work history
Bachelors degree in Electrical, Control Systems, or Chemical Engineering, or related field
815 years of automation and control system engineering experience, specifically in the Life Sciences/Pharmaceutical industry
Extensive hands-on experience with Emerson DeltaV systems (design, implementation, configuration)
Proficiency in DeltaV Live and DeltaV Operate
Strong knowledge of ISA-101 HMI design and high-performance graphic
Proven experience with ISA-88 batch processing
Experience in designing class-based configurations for scalable solutions
Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance
Ability to lead full project lifecycles design through commissioning and validation
Expertise in integrating automation protocols (Ethernet/IP, Modbus TCP/IP, Foundation Fieldbus, Profibus, OPC UA)
Strong understanding of industrial networking and server infrastructure (virtualization, redundancy, cybersecurity)
Experience conducting and leading FAT/SAT activities
Strong electrical design knowledge, including MCCs, VFDs, power distribution, panel layouts
Excellent leadership, communication, and project management skills
Willingness to travel up to 25% and work extended hours or weekends if needed
Preferred
Experience with other automation systems such as Rockwell, Siemens PCS7, or Ignition - Nice to have
Exposure to historian solutions and advanced data analytics - Nice to have
Familiarity with IO-Link and modern sensor communications - Nice to have
Working knowledge of alarm management strategies - Nice to have
Certifications in DeltaV, project management, or relevant automation standards - Nice to have
Benefits
Investing in continuing education and world-class benefits keeps our staff motivated
Company
KLM Careers
KLM Careers a full service executive direct placement firm. All our posted opportunities are current open position with major Corporations.
2-10 employees
Funding
Current Stage
Early StageCompany data provided by crunchbase