Staff Mechanical Engineer - Launch & Recovery Systems (R4062) jobs in United States
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Shield AI · 3 days ago

Staff Mechanical Engineer - Launch & Recovery Systems (R4062)

Shield AI is a venture-backed deep-tech company focused on protecting service members and civilians with intelligent systems. The Staff Mechanical Engineer will design and integrate launch and recovery systems for unmanned aerial systems, ensuring safe and efficient operations in complex environments.

Artificial Intelligence (AI)Autonomous VehiclesDronesMachine LearningNational Security
badNo H1BnoteU.S. Citizen Onlynote

Responsibilities

Design, develop, and integrate mechanical systems for launch and recovery, including electromechanical actuators, hydraulic systems, and robust deployment mechanisms
Create detailed CAD models, mechanical drawings, and documentation to support prototyping and production
Perform mechanical and structural analysis to validate the integrity and performance of critical systems in real-world operating environments
Partner with flight operations, avionics, systems, and manufacturing teams to ensure seamless integration and functionality of launch/recovery systems
Lead design reviews and collaborate on system-level trade studies to balance performance, maintainability, and cost
Support hands-on prototyping and iterative development, including testing and field validation
Author technical documentation, system procedures, and test plans to support flight and operational teams
Provide engineering support during field exercises and test events, ensuring readiness and reliability of all recovery systems

Qualification

Mechanical designCAD softwareStructural analysisFinite element analysisHydraulic systemsMIL-STD designField testingAgile developmentTechnical documentationCollaboration

Required

8+ years of experience in mechanical design for aerospace, ground support equipment, or heavy industrial systems
Expertise in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling, drawing creation, and system layout
Strong background in structural analysis, material selection, and manufacturing processes for ruggedized systems
Experience designing deployable, transportable, and field-ready aerospace support equipment
Knowledge of MIL-STD design requirements for aerospace ground support systems
Experience with finite element analysis (FEA), thermal analysis, and fatigue/lifecycle testing
Ability to work in a fast-paced, agile development environment with evolving priorities

Preferred

Experience developing launch, recovery, or deployment systems for UAS, aircraft, or other mobile platforms
Familiarity with MIL-STD design constraints and ruggedization best practices
Exposure to environmental and dynamic testing, including vibration, thermal cycling, and fatigue
Experience working directly with fabrication shops, contract manufacturers, and suppliers
Ability to support field testing and flight campaigns with on-the-ground engineering support
Active or eligible for U.S. Secret Clearance

Benefits

Bonus
Benefits
Equity
Temporary benefits package (applicable after 60 days of employment)

Company

Shield AI

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Shield AI is a deep-tech company that focuses on developing AI-powered systems to enhance the safety of service members and civilians.

Funding

Current Stage
Late Stage
Total Funding
$1.31B
Key Investors
Hercules CapitalUS Innovative Technology FundSnowpoint Ventures
2025-03-06Series F· $240M
2023-12-29Debt Financing· $200M
2023-10-31Series F· $300M

Leadership Team

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Gary Steele
Chief Executive Officer
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Brandon Tseng
Co-Founder
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Company data provided by crunchbase