Flight and Hardware Test Director jobs in United States
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Orb Aerospace · 5 months ago

Flight and Hardware Test Director

Orb Aerospace is dedicated to reindustrializing the Midwest by creating decentralized aviation infrastructure. They are looking for a Flight and Hardware Test Director who will lead testing and engineering efforts for aircraft development, ensuring high performance and safety standards throughout the design and manufacturing process.

AerospaceAir TransportationManufacturing
badNo H1BnoteU.S. Citizen Onlynote

Responsibilities

Support the physical, electrical and environmental testing of materials, components, sub-assemblies, and full product assemblies. Including performing benchmark testing of both COTS and Orb designed components
Create strategies that support product testing and selection from the component to final product level
Create and execute test campaigns in accordance with the development timelines of Orb’s different product lines. Including creating test plans, test cards, and writing formal test reports
Lead or participate in system, subsystem and vehicle-level FMEA
When needed, act as a remote Pilot in Command to fly prototype air vehicles to collect and quantify aircraft performance. (Including but not limited to, airframe and flight envelope limitations, autonomy and flight control functionality, and communication/EW Resiliency)
When required, design and fabricate experimental apparatuses and/or fixtures to collect experimental data
Write technical documents, drawings, and test reports along with associated specs to ensure a repeatable and sustainable testing program
Work cross functionally with multiple engineering disciplines across the Orb product development teams to stay aligned on both product and part key performance parameters
Stay up to date with latest industry testing standards and implement them where appropriate
Participate in the hiring process including recruiting and interviewing employees for Orb’s future test engineering team
Mentor incoming engineers to build a strong culture of leadership and engineering excellence

Qualification

UAV pilotingSystems engineeringMaterial testingExperimental designData acquisitionSiemens NXTechnical writingLeadershipCross-functional collaborationMentoring

Required

US Citizen or Permanent Resident
In-Person
Committed, dynamic systems engineer/UAV pilot with a passion for engineering and testing hardware software combinations
Support the physical, electrical and environmental testing of materials, components, sub-assemblies, and full product assemblies
Create strategies that support product testing and selection from the component to final product level
Create and execute test campaigns in accordance with the development timelines of Orb's different product lines
Lead or participate in system, subsystem and vehicle-level FMEA
Act as a remote Pilot in Command to fly prototype air vehicles to collect and quantify aircraft performance
Design and fabricate experimental apparatuses and/or fixtures to collect experimental data
Write technical documents, drawings, and test reports along with associated specs to ensure a repeatable and sustainable testing program
Work cross functionally with multiple engineering disciplines across the Orb product development teams
Stay up to date with latest industry testing standards and implement them where appropriate
Participate in the hiring process including recruiting and interviewing employees for Orb's future test engineering team
Mentor incoming engineers to build a strong culture of leadership and engineering excellence
Part 107 qualified and confident in piloting multi-copters and/or fixed-wing UAVs
Familiarity with experimental design, statistical methods, technical writing, and presentation of test results in report format
Hands on experience with instrumentation and data acquisition
Ability to fabricate, tools, fixtures, and apparatus using a wide variety of tools (power and manual)
Familiarity with a variety of sensors including accelerometers, tachometers, strain gauges, and force transducers
A strong background in systems, electrical, mechanical, and/or aerospace engineering
Experience with material and environmental testing, supported by familiarity with performing different industry testing standards (such as ASTM, FAA, IEEE, NASA, etc.)
Experience using Siemens NX or Similar CAD Package
Experience in aircraft, spacecraft, consumer electronic, and/or robotics-based product development

Benefits

Orb provides a monthly flat rate towards medical, dental, and vision
$500 flat rate for individuals; $850 flat rate for married/family
Medical, Vision, Dental, Short/Long Term Disability, and Group/Voluntary Life Insurance
Opt-In 401K Options (Pre-Tax or Roth) with a 3% Employer Match
Support in Getting your Pilots License and Ratings
Support for Continuing Education
Annual Customer Demos all over the World

Company

Orb Aerospace

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Orb Aerospace is a manufacturing company that focuses on developing an electric aircraft to revolutionize the aviation sector.

Funding

Current Stage
Early Stage
Total Funding
$4.5M
2025-08-13Undisclosed· $4.5M
2024-10-04Grant

Leadership Team

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Cody Copus
Chief Financial Officer
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Company data provided by crunchbase