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Judd Wire, Inc. · 4 months ago

Process Design Engineer II

Turners Falls, MA

Full-time

Onsite

Mid, Senior Level

5+ years exp

Judd Wire, Inc. is a high technology wire company specializing in electron beam crosslinked thermosets for wire insulation. They are seeking a Process Design Engineer II to develop new manufacturing processes and support product development in the Automotive, Aerospace, and Electronic industries, while collaborating with cross-functional teams to ensure effective product launches.

AutomotiveManufacturingSales

Responsibilities

Significantly impact product designs throughout the new product development phases to promote positive yields and defect free manufacture at time of product launch

Develop new and/or improved manufacturing processes and testing methods that are required to achieve the performance and cost requirement of the new product application

Lead the successful launch of new products from the process design perspective through all phases of new product development

Setting up and evaluating new technologies and equipment for process development and improvement

Lead the development of documents such as PFMEA, Control Plan, Process Flow and participating in other related APQP activities as related to new product development

Work with equipment suppliers to ensure resulting processes are capable, have sufficient controls in place, and perform as intended during equipment buyoff / acceptance testing

Maintaining a strong presence on the production floor while positively influencing and building relationships with shop floor members and operations staff

Identify and correct problems through use of root cause problem solving skills along with experimental approaches such as DOE, 5-Y, MSA, fishbone diagram, etc

Perform all other similar or related duties as assigned by supervisor

Qualification

Six Sigma CertifiedLean ManufacturingStatistical Process ControlAdvanced manufacturing processesAPQP toolsMinitabExcelPowerPointWordPlanningCommunication skillsOrganizational skills

Required

At minimum a Bachelor's degree in Industrial, Mechanical, Manufacturing, or related Engineering field required

Six Sigma Certified – Yellow belt (minimum)

5 – 12 years of experience as an Industrial, Manufacturing or Process Engineer in a new product and process development environment for high volume manufacturing

Must demonstrate through action a solid understanding and exposure to Lean Manufacturing, Six Sigma principles and Statistical Process Control

Excellent communication skills – both written and verbal

Solid understanding of APQP tools such as FMEA, Control Plans & Process Flow to satisfy TS16949 and AS9100 requirements

Excellent planning and organizational skills

Proficient with Minitab, Excel, PowerPoint and Word a must