Senior Manager, Propulsion Design jobs in United States
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Vast · 2 days ago

Senior Manager, Propulsion Design

Vast is a company focused on building artificial gravity space stations for long-term habitation in space. They are seeking a Senior Manager of Propulsion Analysis to lead a multidisciplinary analysis team, focusing on structural, fluid, and thermal modeling to inform design decisions and certification for their space station projects.

Defense & Space
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Culture & Values
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Responsibilities

Manage and lead a team of up to 6 analysts, including hiring, mentoring, and technical development
Set standards for analysis methods, documentation, and best practices in a fast-paced, evolving environment
Expand company capabilities in analysis by validating and establishing methods and practices across structural, fluid, and thermal domains
Create and maintain FEA models of propulsion components to support design and certification
Define and review critical loads and load cases in collaboration with GNC, fluids analysis, dynamics/loads engineers and design teams
Mentor design and analysis engineers in analysis methods and validation via testing to review/approve component drawings with feedback
Partner with test engineering to plan and execute structural and dynamic tests, and perform associated analyses
Oversee multiphase propellant feed system and microgravity fluid behavior modeling, including vaporization, condensation, propellant acquisition and slosh dynamics
Guide high-pressure gas system analysis, transient flow behavior (e.g., water hammer, adiabatic compression), and thruster plume impingement studies
Support development and validation of propulsion fluid systems using best practices
Integrate simulation results with ground and flight test data to validate models and refine designs
Partner closely with design, manufacturing, propulsion, thermal, and GN&C teams to ensure analysis informs critical decisions
Present technical findings at design reviews and contribute to NASA certification processes
Lead root cause investigations and corrective actions when issues arise

Qualification

Structural AnalysisFEA ModelingThermo Fluid AnalysisMultiphase Fluid DynamicsMechanical DesignAerospace Design ExperienceTeam LeadershipTransient Fluid DynamicsPropellant ManagementCommunication Skills

Required

B.S. degree in Mechanical, Aerospace, or related Engineering field
8+ years of relevant aerospace design and analysis experience
2+ years of experience overseeing / managing a technical engineering or analysis team
Strong expertise in structural analysis, including FEA modeling, stress analysis, and load case development
Experience with thermo fluid analysis tools (CFD, 1-D system modeling, etc.)
Knowledge of mechanical design, manufacturing processes, and design-for-manufacturability principles

Preferred

M.S. or higher in Aerospace, Mechanical, or related Engineering
Experience in human spaceflight hardware design and analysis
Expertise in multiphase fluid dynamics, propellant management, and slosh modeling under low-gravity conditions
Experience with thermo-mechanical fatigue, fracture analysis, and spectrum loading fatigue analysis
Hands-on experience with high-pressure gas systems, transient fluid dynamics and heat exchangers
5+ years of experience with liquid or gas rocket engine combustion devices, including RCS design
Track record of leading multidisciplinary teams linking analysis predictions with test and qualification data to accelerate hardware development and certification

Benefits

100% medical, dental, and vision coverage for employees and dependents
Flexible paid time off for exempt staff and up to 10 days of vacation for non-exempt staff
Paid parental leave
Short and long-term disability insurance
Life insurance
Access to a 401(k) retirement plan
One Medical membership
ClassPass credits
Personalized mental healthcare through Spring Health
Other discounts and perks
Exceptional food perks, with snacks, drip coffee, cold drinks, and dinner meals remaining free of charge
Lunch subsidized as part of Vast’s ongoing commitment to providing high-quality meals for employees

Company

Vast

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Vast is developing next-generation space stations to ensure continuous human presence in space for America and its allies, enabling advanced microgravity research and manufacturing, and unlocking a new space economy for government, corporate, and private customers.

Funding

Current Stage
Late Stage

Leadership Team

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Max Haot
Chief Executive Officer
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Alex Hudson
Chief Technology Officer
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Company data provided by crunchbase