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INEOS · 5 months ago

Process Automation Engineer

Aurora, IL

Full-time

Onsite

Senior Level, Lead/Staff

10+ years exp

INEOS Nitriles is a global chemicals business, and they are seeking a Process Automation Engineer to provide automation expertise to their Research, Development, and Technology team. The role involves implementing automation improvements to enhance safety and efficiency, managing capital projects, and supporting process safety initiatives.

ChemicalEnergyManufacturingOil and Gas

H1B Sponsor Likely

Responsibilities

Maintain safety as the highest priority and abide by all INEOS safety policies and procedures

Understand and promote the INEOS “20 Principles of Safety”, assuring that personnel are aware of safe working practices and promote the safety concepts of “Coaching for Safety” and “Stop Work”

Promote safety and safe actions through communication such as discussing safety with employees/contractors before job task, during meetings, and as opportunities arise to promote safety to the fullest extent possible

Ensure compliance with all safety and environmental regulatory requirements and strive to meet internal SHE objectives

Ensure that work performed by self or others being directed is performed in accordance with site procedures. All deviations and incident are to be reported to management

Ensure that the design and implementation of technical work has been thoroughly reviewed and executed correctly

Ensure safety system testing is performed and documented as defined in the mechanical integrity procedures

Develop automation scope to improve safety

Meet monthly reliability targets with a focus on continuous improvement. Ensure that automation systems (control, safety, reporting, historian, etc.) are properly maintained and upgraded to provide ongoing site pilot and lab reliability

Responsible for the Aurora RD&T DCS, BAS and PI maintenance, update and creation of graphics, programming of control loops, and interface with the data historian

Support the Aurora site Process Safety program. Review MOC’s, etc

Support Aurora RD&T Process Safety Program, including attend risk assessments, SIL verification studies

Support continuous improvement initiatives. Execute and support changes that will improve the efficiency and operations of the Aurora facility. Automatic control of pilot plant equipment and online data collection. Automatic data transfer of analytical data from lab instruments to central database. Support the global Smart Manufacturing initiatives

Develop scope, implement and manage capital projects for automation initiatives in RD&T

Develop plans for central online data acquisition from pilot plant equipment and lab instruments for future AI infrastructure and initiatives, then implement

Control projects with budget. Support the budgeting and execution of projects to minimize impacts to the timeline and total cost

Support cost improvement initiatives. Execute and support process changes that will improve the operating costs of the Aurora facility

Providing training to site personnel (scientists, technicians, engineers, maintenance, laboratory, etc.) as needed to ensure understanding of automations systems

Support the advancement of the Process Safety Handbook

Support the ongoing needs of the business

Qualification

Control theoryDistributed control systemsPLC programmingData analysisSafety instrumented systemsAutomation technologiesProject managementCommunication skillsTeam collaborationProblem-solvingAttention to detail

Required

BS degree in Engineering field required with minimum 10 years successful petrochemical industry work experience in process control or AAS Technical Degree with minimum 10 years of experience in industrial electrical, instrumentation & process controls

In depth understanding of control theory, including PID control, advanced control strategies (model predictive control adaptive control), and statistical process control (SPC)

Expertise in a variety of instrumentation technologies (pressure, temperature, flow, level, etc.) distributed control systems (DCS), programmable logic controllers (PLCs), and human-machine interfaces (HMIs)

Able to configure and troubleshoot distributed control systems (Emerson RS3, Emerson DeltaV, Honeywell Experion)

Able to configure and troubleshoot safety instrumented systems (Honeywell FSC, Hima, Triconex, Delta V SIS)

Proficient in PLC programming languages (e.g., ladder logic, structured text) and able to configure and troubleshoot field industrial controllers (Allen Bradley PLCs, Siemens PLCs, Local HMIs)

Able to configure and troubleshoot data acquisition and alarm management systems (e.g. OSI PI, Process View, Vision, etc.)

Proficient in using simulation tools to model and analyze complex chemical processes

Able to collect, analyze, and interpret large datasets to identify trends, anomalies, and opportunities for improvement

Knowledgeable in industrial communications configuration protocols (e.g., Modbus, Profibus) and capability to configure and troubleshoot

Knowledge of programming languages and scripting languages for automation, data analysis, and control system development

Understanding of industry standards (e.g. ISA and IEC) to ensure safe and sustainable operations

Able to understand and perform Safety Integrity Level (SIL) evaluations of Safety Instrumented Systems (SIS) (e.g. exSILentia Exida, SILcet, or equivalent)

Able to configure and troubleshoot smart instrumentation

Able to read, generate, and modify P&IDs, loop sheets, and single line diagrams associated with instrumentation and controls connections to skid packages, distributed control systems (DCS), and safety instrumented systems (SIS)

Knowledgeable in automation of computer tasks and/or programming (VBA, Python, Java scripts, or equivalent)

Knowledgeable in analytical instrumentation or online analyzer technology (e.g. GC, IR)

Able to leverage Artificial Intelligence (AI) tools (MS Copilot or equivalent)

Proficient in the entire lifecycle of project management from concept and scope development, detailed design, construction, and final commissioning

Demonstrated successful project management of capital projects of approximately $250k or higher

Provides Safety Leadership by Example

Able to identify and troubleshoot complex technical issues, develop innovative solutions, and make data-driven decisions

Able to effectively communicate with technical and non-technical stakeholders, including clear and concise written and verbal communication, presentation skills, and active listening

Able to work effectively in cross-functional teams, collaborate with scientists, engineers, technicians, and operations personnel, and build strong relationships

Meticulous approach to ensure accuracy and precision in all work, including control system design, configuration, and troubleshooting

Strong commitment to safety and environmental compliance, including adherence to safety procedures and risk assessments

Commitment to lifelong learning and professional development to stay up to date with the latest technologies, industry standards, and best practices in mechanical integrity and inspections

Goal oriented, self-starter, able to effectively manage priorities, quality, and timelines of self and contractors/consultants

Maintains well developed outside contacts among other INEOS sites, technology providers, equipment suppliers, engineering firms, professional associations, and industry peers to share expertise and implement best practices

Capacity to adapt to changing priorities, learn new technologies, and work under pressure in a dynamic environment

Capacity to embrace change and positively challenge the “status quo”

Supervise internal personnel and external contractors, and vendors as needed when implementing work, maintenance, or projects

Preferred

Advanced degree, and/or experience in an industrial chemical R&D/Pilot Plant environment a plus

Certifications in projects management a plus (PMP or equivalent)

Company

INEOS

Glassdoor3.5

INEOS is a multinational chemical company that manufactures oil and gas products for industrial and consumer applications.

Founded in 1998

London, England, GBR

10001+ employees

http://www.ineos.com/

H1B Sponsorship

INEOS has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)

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2025 (1)