Welding Engineer (Starship) jobs in United States
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SpaceX · 6 days ago

Welding Engineer (Starship)

SpaceX is a company focused on developing technologies for human exploration of Mars. They are seeking a Welding Engineer to support the development of Starship launch vehicles by optimizing welding designs and processes, and collaborating with engineering teams to ensure high-quality manufacturing practices.

Advanced MaterialsAerospaceManufacturingNational SecuritySpace Travel
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Growth Opportunities
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Responsibilities

Develop, optimize, and qualify weld processes and parameters for multiple welding processes, including but not limited to electron beam welding, laser beam welding, gas tungsten arc welding, orbital tube welding, resistance welding, gas metal arc welding, friction stir welding, and plasma arc welding
Support production operations on full-scale welded assemblies, providing direction to manufacturing engineers and welders on correct techniques in a fast-paced manufacturing environment
Support design, manufacturing, and materials engineering with root cause analysis
Work closely with design, tooling, automation, and development engineers to improve welded designs for manufacturing
Set up welding qualification test campaigns and interpret mechanical testing and NDE results
Work closely with NDE personnel to interpret weld quality on development and flight hardware in addition to developing and implementing innovative state-of-the-art NDE techniques
Develop and implement improved process control where possible using test and NDE results as a feedback loop
Set up automated welding solutions in an effort to drive process consistency
Scope out new welding technologies that may be employed to improve rate/quality/efficiency

Qualification

Welding processesHands-on welding experienceRobot programmingTooling designRoot cause analysisWeld strength testingBachelor’s degreeSelf-motivatedAttention to detail

Required

Bachelor's degree in an engineering discipline
1+ years of experience with hands-on fabrication, manufacturing, or testing experience of welded assemblies
Position will be based in Starbase, Texas (Brownsville/South Padre Island area) and will require relocation if not already local
Stand: Up to 3 hours per day
Sit: Up to 6 hours per day
Push/Pull: Up to 50lbs. (unassisted) Up to 15 minutes per day
Overhead reach: Up to 3 hours per day
Walk: Up to 3 hours per day
Lift/Carry: Up to 25lbs. (unassisted) Up to 15 minutes per day
Climb (ladder/stairs): Up to 1 hour per day
Ability to work in temperatures over 80 degrees: up to 30 minutes per day
Candidate must be capable of safely working at heights (up to 500ft), in confined spaces, using an air purifying respirator, and performing the physical requirements of the job listed in the job description
Candidate may be required to complete a pre-employment questionnaire and/or physical to confirm these capabilities, which may include a medical history review
To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. 1157, or (iv) Asylee under 8 U.S.C. 1158, or be eligible to obtain the required authorizations from the U.S. Department of State

Preferred

Master's degree in welding engineering or related technical program
Hands-on welding experience in stainless steel, nickel-based, titanium, copper, and aluminum alloys
Experience with brazing, joining, and metallographic interpretation
Fundamental understanding of welding processes including, but not limited to, electron beam, laser beam, plasma arc, resistance, friction-stir, gas tungsten arc, and gas metal arc
Robot programming experience for automated welding solutions
Tooling design experience for welded assemblies to reduce part distortion and improve part consistency
Understanding of weld strength testing methodologies, standards, and data acquisition systems used to make informed welding decisions (ASTM E8, E399, E740, ISO 15653, AWS D17.X, AWS C7.X, thermos-couples, strain gages, etc.)
Experience with root cause analysis and corrective actions including, but not limited to, optical and SEM fractography/metallography, hardness, chemical analysis, and mechanical testing
Self-motivated engineer with keen attention to detail

Company

SpaceX is an aviation and aerospace company that designs, manufactures, and launches rockets and spacecraft.

Funding

Current Stage
Late Stage
Total Funding
$11.78B
Key Investors
Korea Investment PartnersIntesa SanpaoloAndreessen Horowitz
2025-12-12Secondary Market
2025-09-10Secondary Market
2025-08-13Secondary Market· $10M

Leadership Team

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Bret Johnsen
CFO
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Charles Kuehmann
VP Materials Engineering
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Company data provided by crunchbase