Propulsion Manufacturing Engineer jobs in United States
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AST SpaceMobile · 1 month ago

Propulsion Manufacturing Engineer

AST SpaceMobile is building the first and only global cellular broadband network in space to operate directly with standard, unmodified mobile devices. They are seeking a highly skilled Propulsion Manufacturing Engineer to support the design, assembly, integration, and testing of electric propulsion thrusters for Low Earth Orbit (LEO) satellite applications.

Information TechnologySatellite CommunicationTelecommunications
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H1B Sponsor Likelynote

Responsibilities

Develop and maintain manufacturing processes for electric propulsion thrusters and subsystems, including assembly, bonding, welding, and integration
Support production line setup, tooling design, and workflow optimization to improve yield, cycle time, and throughput
Collaborate with design engineers to ensure manufacturability of propulsion system components and assemblies
Define and implement quality control procedures including ESD protection, contamination control, vacuum compatibility, and leak testing
Support the assembly, integration, and verification (AIV) of propulsion modules, including electrical connections, harness routing, and fluid/electrical interfaces
Troubleshoot and resolve issues related to plasma thrusters, ion engines, Hall-effect thrusters, and PPU integration
Conduct DFM/DFX reviews to enhance reliability and manufacturability
Develop detailed work instructions, assembly documentation, and test procedures for technicians and operators
Participate in qualification and acceptance testing, including vibration, thermal vacuum (TVAC), and functional testing of thruster subsystems
Drive continuous improvement initiatives for cost reduction, process automation, and scalability for satellite constellations

Qualification

Electric propulsion systemsElectrical integrationCAD softwareManufacturing processesSatellite manufacturing standardsCross-disciplinary collaborationCleanroom experienceProblem-solving skills

Required

Bachelor's or Master's degree in Aerospace Engineering, Mechanical Engineering, Electrical Engineering, or related field
Hands-on experience with electric propulsion systems (Hall thrusters, ion thrusters, or similar plasma propulsion technologies)
Familiarity with vacuum chamber operations, leak detection methods, and contamination control
Experience with satellite manufacturing standards (ECSS, NASA, IPC, or equivalent)
Strong knowledge of electrical integration, power processing units (PPUs), and harnessing in propulsion systems
Proficiency in CAD software (CATIA, NX, SolidWorks, or similar) for design-for-manufacturing activities
Knowledge of manufacturing processes such as precision machining, brazing, welding, additive manufacturing, and surface treatments
Strong problem-solving, documentation, and cross-disciplinary collaboration skills
Experience in cleanroom and ESD-controlled environments is highly desirable

Preferred

Previous experience in LEO satellite propulsion integration
Familiarity with thruster lifetime testing and endurance campaigns
Understanding of propellant systems (Xenon, Krypton, or alternative propellants)
Knowledge of automation and digital manufacturing tools

Company

AST SpaceMobile

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AST SpaceMobile is a space-based broadband cellular network company for unmodified mobile devices.

H1B Sponsorship

AST SpaceMobile has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (8)
2023 (2)

Funding

Current Stage
Public Company
Total Funding
$3.92B
Key Investors
Trinity CapitalAtlas Credit Partners
2025-10-22Post Ipo Equity· $157.22M
2025-10-21Post Ipo Debt· $1.15B
2025-10-07Post Ipo Equity· $800M

Leadership Team

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Shanti Gupta
Executive Vice President, Chief Operating Officer
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Andrew Johnson
Member Board of Directors
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Company data provided by crunchbase