Insulet Corporation · 4 months ago
Senior Staff Controls Engineer (Onsite)
US - Massachusetts
Full-time
Onsite
Senior Level, Lead/Staff
$142K/yr - $212K/yr
10+ years expInsulet Corporation is an innovative medical device company dedicated to making the lives of people with diabetes easier through its OmniPod Insulin Management System. The Sr. Staff Controls Engineer will lead hardware/software controls development for high-speed automated assembly and test equipment, ensuring effective and reliable manufacturing processes.
Health CareMedicalMedical Device
Responsibilities
Oversees the design, development, implementation and analysis of automated high-speed manufacturing and test control systems including servo drives, HMI, PLC’s, equipment safety systems, robots, and data collection
Performs critical calculations such as timing requirements (scan rates), SCCR, Power Requirements, and Plant Loading
Creates schematics, wiring diagrams and design of machine controls, overseeing fabrication and assembly of prototypes with outside vendors related to new equipment, retrofits and upgrades
Design, develop and implement vision inspection systems as pass/fail criteria leveraging Cognex, Keyence and other integrated vision systems as appropriate
Apply principles of electronics and electrical design, including digital, analog, RF, and mixed signal systems
Integrates data collection for quality, productivity and official lot records. Supports IT security practices, network analysis and design for the manufacturing environment
Provides extensive support of continuous improvement, troubleshooting and problem resolution focusing on data-driven decision
Independently performs experiments, including development of test methods, measurement, analysis, process controls and visual inspection
Support process verification, validation and documentation
Leverages data and observation to drive problem resolution cross-functionally
Research and analyze data for specifications, feasibility studies, and productivity improvements
Qualification
Required
Bachelor of Science in Electrical Engineering or related field
10+ years of hands-on automation engineering programming with assembly and manufacturing experience including clean sheet design, design and implementation of continuous improvement for discrete component assembly equipment
Preferred
Extensive experience in the engineering, design and development of manufacturing equipment for high volume, high speed, high precision assembly operation and complex industrial systems
Experience with Rockwell Automation products required
Experience in Vision Systems and Robotics required
Advanced Programming knowledge of Rockwell Automation RSLogix5000 and FTView ME and SE required
Strong Knowledge of programming of VFD and Servo drives and motion control. (AB Powerflex and Kinetix preferred)
Experience with B&R controls software and hardware a strong plus
Extensive experience in controls of automation, high-speed component feeding, material handling
Experience in a medical device or other regulated environment with validated processes is a plus
Strong project management, organizational and documentation skills desired
SQL Server Database knowledge and Visual Basic Programming required
Ability to uphold Safety standards, to participate in Continuous Process Improvement on the job, and to follow our business best practices
Ability to work in a collaborative and dynamic team environment
Company
Insulet Corporation
Insulet Corporation (NASDAQ: PODD), headquartered in Massachusetts, is an innovative medical device company dedicated to simplifying life for people with diabetes and other conditions through its Omnipod product platform.
1001-5000 employees
H1B Sponsorship
Insulet Corporation has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (58)
2024 (43)
2023 (19)
2022 (33)
2021 (41)
2020 (17)
Funding
Current Stage
Public CompanyTotal Funding
$629.5MKey Investors
DeerfieldOrbiMedAlta Partners
2025-03-18Post Ipo Debt· $450M
2009-03-16Post Ipo Debt· $60M
2007-05-15IPO
Leadership Team
Ashley McEvoy
President & Chief Executive Officer
Ana Maria Chadwick
Chief Financial Officer
Recent News
2025-12-20
2025-12-17
Company data provided by crunchbase