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Polaris Inc. · 2 weeks ago

Staff Mechanical Engineer – Driveline/Powertrain Systems

Wyoming, MN

Full-time

Onsite

Senior Level, Lead/Staff

$100K/yr - $145K/yr

7+ years exp

Polaris Inc. is a global leader in powersports, known for its innovative products and commitment to quality. They are seeking a Staff Mechanical Engineer to lead the design and development of driveline systems for Off-Road Vehicles, requiring expertise in driveline architecture and cross-functional collaboration.

Consumer Goods

No H1B

Responsibilities

Lead the full lifecycle development of advanced driveline systems including transmissions, right-angle drives, propshafts, and halfshafts

Define and drive system-level requirements using a rigorous Systems Engineering approach, ensuring alignment with vehicle performance targets and program objectives

Architect and validate complex mechanical systems, leveraging DFMEA, DVP&R, and robust specification documentation

Champion design excellence through technical reviews, benchmarking, and continuous improvement initiatives

Collaborate cross-functionally with product management, sourcing, operations, and manufacturing to ensure seamless integration and production readiness

Mentor and guide less experienced engineers, fostering technical growth and innovation within the team

Lead root cause analysis and corrective actions for field and manufacturing issues

Drive vehicle testing and validation, including hands-on evaluation of ORV platforms in real-world conditions

Qualification

Driveline system designCAD tools proficiencySystem-level specificationGD&T expertiseFMEA methodologiesManufacturability designField testing experienceLeadership skillsCommunication skillsCross-functional collaborationMentoring skillsProblem-solving skills

Required

Bachelor's degree in Mechanical Engineering or related field

7+ years of experience preferred in driveline or powertrain system design and development

Expert-level proficiency in CAD tools (e.g., Pro-E/Creo)

Proven experience with system-level specification development and bolted joint design

Strong foundation in GD&T, tolerance stack-ups, and FMEA methodologies

Demonstrated ability to design for strength, weight, and manufacturability

Excellent communication and leadership skills; ability to influence across teams and functions

Willingness to travel domestically and internationally (~10%) for technical collaboration and field testing

Preferred

Deep knowledge of driveline component manufacturing processes: casting, forging, machining, plastic molding (injection, blow), and rubber hose/ducting

Hands-on experience with FEA/CFD tools and post-processing for system optimization

Familiarity with PTC Windchill PLM and lab-based testing/data acquisition systems

Passion for off-road vehicle performance and development, including field testing and competitive benchmarking