Tesla · 3 months ago
Sr. Mechanical Design Engineer, Cell Assembly Equipment Development
Fremont, CA
Full-time
Onsite
Senior Level, Lead/Staff
$80K/yr - $174K/yr
10+ years expTesla is looking for a highly motivated Mechanical development engineer to create, develop and scale up manufacturing processes for their cutting-edge battery cell manufacturing line. This role involves driving the development of innovative manufacturing processes, collaborating with cross-functional teams, and optimizing battery performance and cost.
AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
Responsibilities
Drive development of new/innovative manufacturing processes from proof of concept through to full scale production that enable improved battery performance and/or cost
Be an expert leader in the technical discussion and define process and Equipment development roadmap for Cell assembly processes – Metal forming/ Dispensing battery cell technology
Work with internal and external teams to develop innovative process, product and equipment design solutions to advance battery performance and cell manufacturing
Plan and Execute DoEs to characterize boundary conditions and optimize process for manufacturability and quality
Develop and manage PFMEA, DFMEA risk assessments to prioritize process improvement projects and ensure adequate metrology and controls are in place
Use tools like Minitab/JMP for data analysis and presentation of experimental data
Establish process controls for SPC and develop process related OCAPs
Lead product design for manufacturability (DFM), DFMEA and sustainability, including:
Analysis of product design and identification of potential risks to the process
Run CAE/CFD simulations to theoretically understand /De-risk new process/Equipment design changes
Qualification
Required
Degree or relevant experience in Mechanical Engineering, Manufacturing Engineering, Chemical Engineering, or related field
10+ years relevant experience in interdisciplinary/integrated engineering, process development, manufacturing engineering, or 5+ years in Battery R&D and Manufacturing in a commercial lithium-ion environment
In-depth understanding and knowledge of lithium-ion battery technology including material selection, fabrication, and synthesis; new battery cell design, assembly, testing, and failure mode analysis. Hands-on experience with lithium-ion battery cell product development is a strong plus
Evidence of Deep understanding of engineering fundamentals and ability to apply them towards manufacturing process development
Demonstrated capabilities in manufacturing process development for new products and Ability to transfer technologies from R&D into manufacturing is required
Proven ability to successfully manage multiple projects and meet deliverable deadlines amidst changing requirements, deadlines, and priorities
Manufacturing process specification and evaluation experience
Preferred
Experience with Metal forming/Stamping/ dispensing applications
Benefits
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Company
Tesla
Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.
10001+ employees
H1B Sponsorship
Tesla has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)
Funding
Current Stage
Public CompanyTotal Funding
$20.12BKey Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M
Leadership Team
Vaibhav Taneja
Chief Financial Officer
Tom Zhu
SVP of Automotive
Recent News
2026-01-11
2026-01-11
2026-01-11
Company data provided by crunchbase