Tesla · 4 months ago
Controls Engineer, Precision Machining
Fremont, CA
Full-time
Onsite
Mid Level
$96K/yr - $168K/yr
4+ years expTesla is seeking a highly motivated Manufacturing Controls Engineer to join the General Assembly line at the Fremont Factory. The role involves sustaining, improving, and integrating automated manufacturing equipment, collaborating with various engineering teams to maintain and troubleshoot equipment, and driving continuous improvement initiatives.
AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
Responsibilities
Lead continuous improvement efforts using data-driven solutions to create a reliable and efficient manufacturing plant
Support production ramp-up by troubleshooting mechanical automation equipment, PLCs, robots, motion controls, and vision systems
Develop and maintain Beckhoff, Siemens, Allen-Bradley PLCs and HMIs software to optimize operator and maintenance technician experience and ensure high-quality production
Contribute to equipment conceptual development, considering product specifications, process control requirements, layout complexity, cost, quality, and lead time
Create electrical schematics, optimize equipment for safety and efficiency, and update HMI systems for complex machinery
Address equipment issues, troubleshoot PLCs and robot-related production problems, and develop maintenance documentation and training materials
Drive continuous improvement of automated equipment to enhance safety, quality, productivity, and cost metrics
Participate in risk assessments and safety evaluations for equipment prior to launch
Support 24/7 production operations as needed
Qualification
Required
Degree in Electrical, Mechanical, Mechatronics or Computer Science, or equivalent experience
Minimum of 4+ years of hands-on experience as a mechanical/manufacturing controls engineer working with automation and electromechanical systems
Advanced proficiency in programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic
Experience with PLCs (Siemens and Beckhoff a must. Allen Bradley is a plus but not required) and Safety PLCs (Siemens, SIMATIC Integrated Safety, TwinSAFE, PILZ)
Proficiency in Human Machine Interface (HMI)/SCADA systems (SIMATIC WinCC (TIA Portal), TwinCAT HMI, or Ignition SCADA), and experience with Grafana
Ability to select and integrate circuit protectors, sensors, safety hardware, PLC hardware, and other components
Proficiency experience in programming robots (Fanuc 6+1 axis) and working with vision systems (Cognex, Keyence, IR Vision, etc.)
Proven troubleshooting skills, root cause analysis, and problem-solving under tight timing constraints
Preferred
Knowledge of Ethernet communications (HTTP, MQTT, OPC), script-based programming (Python, C++, GO), motor drives (SEW EURODRIVE or AB PowerFlex), and field bus networks is a plus
Preferred working experience with tools such as Atlas Copco Fastening tools, Hipot Testers, CTS Leak Testers, etc
Benefits
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Company
Tesla
Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.
10001+ employees
H1B Sponsorship
Tesla has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)
Funding
Current Stage
Public CompanyTotal Funding
$20.12BKey Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M
Leadership Team
Vaibhav Taneja
Chief Financial Officer
Tom Zhu
SVP of Automotive
Recent News
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