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StandardAero · 3 months ago

Engineer, Materials and Process (Sr.) Sealants, Adhesives, Paint

3523 General Hudnell Drive, San Antonio, TX, 78226, US

Full-time

Onsite

Senior Level

StandardAero is an industry leader in MRO services and customized solutions in the aerospace field, offering a supportive and inclusive work environment. They are seeking a Senior Engineer in Materials and Process to manage inventory, coordinate logistics, and ensure the safety and quality of flight-critical parts and processes.

Aerospace

Responsibilities

Recognizes and understands flight/product safety critical parts and processes

Responsible for immediately reporting flight/product safety concerns

Participates in proactive risk analysis of flight/product safety critical parts and processes

Recognizes and understands the Just Culture policy

Identifies and establishes improvement programs through root cause analysis (i.e., repair instructions, proper sequencing, inspection criteria, gauges, fixtures, machines, etc.), analysis of turntimes, work in process, non-conformance tags (NCTs), material review board (MRBs), process interruptions, other line stoppages, warranty failure modes, field reliability of repairs, investigation of repair-related field problems, line build problems, and subcontractors' repair performance. Works quality department to trend the improvements

Develops minor/major repairs (non-standard in conjunction with original equipment manufacturer (OEM), in-house process engineers, and outside services as required) under Design Approval Organization (DAO) sanction; refines existing repair schemes to eliminate the frequent need for in-process rejects and MRBs

Owns, generates, maintains, and updates Reworks Process Instruction (RPIs), temporary overhaul data revisions (TODRs), matrix codes, etc. related to repair; prepares production routings and detailed repair instructions based on approved data

Reviews all scrap not able to be dispositioned routinely with a view to applying book repairs, logging scrap rates and costs, and accumulating stock as future-repairable

Provides input to management pertaining to repair/process implementation

In compliance with company instructions and the Design Approval Organization, executes MRB documentation and NCTs, TODRs and temporary parts list revisions (TPLRs)

Acts as a conduit between the business unit and component remanufacturing services in resolving technical production problems

Implements new repairs/processes on scheduled due dates to accomplish production objectives using project management tools

Performs production capacity planning

Originates, revises & interprets technical drawings

Provides support and consultation services to business unit personnel and to the repair development facilities with regard to the development and implementation of new repairs and processes or repair development projects

Responsible for development of cost benefit analysis on all repair projects managed; provides cost and schedule estimates for proposed work packages

Supports acquisition of equipment as required to meet implementation objectives. Establishes and monitors equipment safety issues

Writes technical reports and proposals; develops work instructions

Responsible for observing all applicable safety requirements and reporting immediately any unsafe practices/conditions

Carries out special projects as assigned

Qualification

Mechanical EngineeringRoot Cause AnalysisProject ManagementGas Turbine DesignPrecision Measuring InstrumentsFailure Modes AnalysisAnalytical SkillsInterpersonal SkillsOral CommunicationWritten CommunicationOrganizational SkillsLeadership SkillsDecision Making

Required

University degree in mechanical, industrial, aerospace, or metallurgical engineering; or equivalent

Experience in a manufacturing or production environment

Good planning, organizational, analytical, leadership, interpersonal, decision making, oral and written communication skills

Good project management skills

Thorough knowledge of company processes, company instructions, and quality requirements as they pertain to airworthiness and contractual requirements

Working knowledge of gas turbine/accessory design theory, basic machine shop practices, and basic gas turbine metallurgy; familiarity with engine manuals

Working knowledge of precision measuring instruments; ability to interpret drawings (including tolerancing)

Thorough knowledge of failure modes and effects analysis

Working knowledge of PC's in the current company operating system environment

Basic knowledge of production management computer systems

In jurisdictions governed by a regulatory body or with an association that is governed by local legal requirements, registration is required