Injection Molding Process Engineer 2, GIE jobs in United States
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BD · 3 months ago

Injection Molding Process Engineer 2, GIE

BD is one of the largest global medical technology companies in the world, focused on advancing health through innovative solutions. The Injection Molding Process Engineer 2 will drive the integration and manage the implementation of injection molding processes and equipment across BD's manufacturing sites, ensuring minimal disruption and adherence to quality standards.

Health CareMedical DeviceTechnical Support
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Comp. & Benefits
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H1B Sponsor Likelynote

Responsibilities

Participate at FAT and SAT with EDE team
Prepare an installation plan and full validation of equipment
Manage the integration of new equipment validation, and vertical start-up into the existing manufacturing process ensuring the training plan and competence assessments are completed
Ensure minimal disruption to ongoing operations during equipment or software integration, addressing any issues or roadblocks
Support the documentation of equipment instruction and process parameters and support the site for training on the new equipment and application
Provide ongoing technical assistance during the ramp up phase to support maintaining long term capability, OEE target, and CI initiatives
Suggest opportunities identification to improve integration processes, tools methodologies, staying current with industry best practices and emerging technologies
Ensure equipment and installation conforms to Environmental Health and Safety, international standards, and company policies to include lock-out tag-out, controls, guarding, etc
Measure and Oversee performance on the operability of the equipment, ensuring optimal performance, minimizing downtime
Oversee existing tools and resources needed to support equipment maintenance programs, center lining procedures, and to ensure reliability and up-time
Coordinate the handover to other departments (i.e. operations/maintenance/quality) to ensure smooth production ramp-up / alignment with overall company objectives
Manage adherence to production ramp-up plans to ensure that newly installed equipment meets performance targets
Ensure all gaps between expected and actual performance of new CapEx integration during the ramp up phase
Resolve integration plans and schedules which covered of resources, timeline, and key milestones
Execute test plans to verify functionality, process windows, performance, and reliability of equipment (i.e. FAT, SAT, Validation, Commissioning, etc.)
Perform center lining of equipment to optimize the equipment performance
Execute the diagnoses and resolution of integration issues, working closely with respective engineering teams or vendors to identify root causes and implement corrective actions
Perform equipment documentation, including document creation, data compilation & document hand-over, in terms of equipment architecture diagram, specifications, test reports, maintenance and control plans
Support collaboration with various engineering teams or vendors (i.e. mechanical / electrical / software) to ensure smooth integration of respective equipment, subsystems, and components
Coordinate in the alignment meetings with vendors and internal stakeholders to ensure that specifications required are met and that any issue resolutions stemming from vendors are resolved

Qualification

Injection MoldingProcess ValidationProject ManagementLean LeadershipScientific MoldingCommunication SkillsProblem SolvingTeam Collaboration

Required

Participate at FAT and SAT with EDE team
Prepare an installation plan and full validation of equipment
Manage the integration of new equipment validation, and vertical start-up into the existing manufacturing process ensuring the training plan and competence assessments are completed
Ensure minimal disruption to ongoing operations during equipment or software integration, addressing any issues or roadblocks
Support the documentation of equipment instruction and process parameters and support the site for training on the new equipment and application
Provide ongoing technical assistance during the ramp up phase to support maintaining long term capability, OEE target, and CI initiatives
Suggest opportunities identification to improve integration processes, tools methodologies, staying current with industry best practices and emerging technologies
Ensure equipment and installation conforms to Environmental Health and Safety, international standards, and company policies to include lock-out tag-out, controls, guarding, etc
Measure and Oversee performance on the operability of the equipment, ensuring optimal performance, minimizing downtime
Oversee existing tools and resources needed to support equipment maintenance programs, center lining procedures, and to ensure reliability and up-time
Coordinate the handover to other departments (i.e. operations/maintenance/quality) to ensure smooth production ramp-up / alignment with overall company objectives
Manage adherence to production ramp-up plans to ensure that newly installed equipment meets performance targets
Ensure all gaps between expected and actual performance of new CapEx integration during the ramp up phase
Resolve integration plans and schedules which covered of resources, timeline, and key milestones
Execute test plans to verify functionality, process windows, performance, and reliability of equipment (i.e. FAT, SAT, Validation, Commissioning, etc.)
Perform center lining of equipment to optimize the equipment performance
Execute the diagnoses and resolution of integration issues, working closely with respective engineering teams or vendors to identify root causes and implement corrective actions
Perform equipment documentation, including document creation, data compilation & document hand-over, in terms of equipment architecture diagram, specifications, test reports, maintenance and control plans
Support collaboration with various engineering teams or vendors (i.e. mechanical / electrical / software) to ensure smooth integration of respective equipment, subsystems, and components
Coordinate in the alignment meetings with vendors and internal stakeholders to ensure that specifications required are met and that any issue resolutions stemming from vendors are resolved
Lead team in problem solving – identification of Molding problems and analysis of the root cause
Troubleshoot Molding processes and material or equipment issues
Establish a robust Molding process window by applying Scientific / Decoupled Molding techniques along with Design Of Experiments (DOEs)
Establish a relationship between Molding Key Process Input Variables (KPIVs) and Key Process Output Variables (KPOVs)
Responsible for execution of process verification, process validation and production ramp-up activities for Molding

Preferred

Diploma: In Engineering field, preferred in Electrical, Mechanical, Controls, Automation or Project Management
3 years of progressively responsible engineering and project management experience
Extensive experience in integrating equipment within complex manufacturing sites with a strong focus on validation and vertical start up
Proven lean leadership experience who can assimilate data in a structured manner and present recommendations based on facts and data
Proven leadership in project and capital management
Exceptional communication and presentation skills

Company

BD helps advance clinical therapy with the process for patients and health care providers with innovative technology services and solutions.

H1B Sponsorship

BD has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2023 (66)
2022 (4)
2021 (3)

Funding

Current Stage
Public Company
Total Funding
$540M
Key Investors
Steris
2023-08-02Post Ipo Equity· $540M
1962-04-23IPO

Leadership Team

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Tom Polen
Chairman, CEO and President
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Richard Byrd
Executive Vice President and President of the BD Interventional Segment
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Company data provided by crunchbase