ZT Systems · 1 day ago
Principal Automation & Mechatronics Engineer
Secaucus, NJ
Full-time
Onsite
Lead/Staff
$141K/yr - $188K/yr
10+ years expZT Systems is a company dedicated to designing and delivering impactful solutions in technology infrastructure. The Principal Automation & Mechatronics Engineer will lead the design and implementation of advanced automation solutions to enhance efficiency and quality in server manufacturing operations, collaborating across disciplines to support continuous improvement.
Cloud ComputingCloud InfrastructureInternet
Responsibilities
Lead or contribute to transformation initiatives, helping set new standards for how ZT approaches manufacturing risk analysis, quality, and continuous improvement
Define and implement new systems, processes, or frameworks that support the smart factory vision, including automation, metrology, advanced inspection and testing, and predictive analytics
Support NPI (New Product Introduction) by developing scalable automation strategies aligned with product roadmaps
Design and implement automated assembly and test equipment for server components, including PCBs, power modules, and cooling systems
Collaborate with cross-functional teams to ensure Design for Manufacturability (DFM) and Design for Automation (DFA) Principals are embedded in new product designs
Translate DFM and PFMEA outputs into actionable process controls, ensuring proactive prevention of variation rather than reactive correction
Develop and optimize mechatronic systems integrating robotics, sensors, actuators, PLCs, vision systems, motion control and software
Leverage deep, data-rich environments and tools to generate insights and drive continuous improvement initiatives focused on yield, reliability, cycle time, and throughput
Work with equipment vendors to specify, validate, and install automation solutions for medium to high-volume production
Apply manufacturing techniques such as precision fastening, soldering, adhesive bonding, and vision-based inspection
Lead tool qualification, process documentation, and operator training for new equipment
Use data-driven methods (e.g., SPC, FMEA, DOE) to troubleshoot and enhance manufacturing performance
Analyze production workflows to identify automation opportunities & optimize cycle times, throughput, and reliability of automated systems
Implement automated inspection and testing systems to ensure product quality
Maintain compliance with safety, environmental, and industry standards
Create detailed documentation for automated systems, including SOPs and training materials
Provide technical support and training to production teams
Qualification
Required
Advanced degree in Engineering, Computer Science, Data Science, or a related field
10–15 years of experience in high-volume, high-complexity manufacturing, with at least 5 years in leadership or transformation roles (not necessarily people management)
Demonstrated expertise in statistical and analytical methods such as regression analysis, correlation analysis, DOE, SPC, PFMEA, Gauge R&R, and commonality studies
Proficiency with data-driven tools such as Minitab, JMP, Python, R, SQL (or equivalent) to analyze and interpret large, complex datasets
Track record of driving measurable improvements in yield, reliability, or process robustness
Excellent communication skills with the ability to engage at both executive and technical levels
Background in electronics assembly, PCBA, servers, or other high-reliability industries (e.g., aerospace, medical devices, automotive, etc.)
Experience coaching or mentoring technical teams to upskill in data-driven decision-making
Proficiency in CAD tools (SolidWorks, AutoCAD) and industrial automation platforms (Siemens, Allen-Bradley, etc.)
Experience with PLC programming, robotic integration (e.g., 6-axis arms, gantry systems), and industrial sensors
Familiarity with MES systems, Python, or SQL for automation control
Preferred
Exposure to or knowledge of AI/ML toolsets for statistical problem solving, predictive analytics, or anomaly detection
MBA or exposure to business, finance or economics is advantageous
Benefits
Competitive base salary
Performance-based annual bonus eligibility
401(k) retirement savings plan with generous company match
Tuition reimbursement for eligible education programs
Comprehensive medical, dental, and vision coverage with access to leading providers
Mental health resources and employee wellness support programs
Company-paid life and disability insurance
Generous paid time off (PTO) and company-paid holidays
Parental leave and family care support programs
Structured training programs and on-the-job learning opportunities
Matching gifts and volunteer programs to support causes you care about
Company
ZT Systems
ZT Systems is a manufacturer of computer hardware products for cloud and telecom service providers.
1001-5000 employees
H1B Sponsorship
ZT Systems has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2020 (3)
Funding
Current Stage
Late StageTotal Funding
unknown2024-08-19Acquired
Leadership Team
Tom Lattin
Vice President, Platform Engineering
Recent News
TechChannel News
2025-11-12
2025-11-11
Company data provided by crunchbase