Senior Process Safety Engineer jobs in United States
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SpaceX · 2 weeks ago

Senior Process Safety Engineer

SpaceX is actively developing technologies to enable human life on Mars. They are seeking a highly driven engineer to establish process safety parameters across a variety of cutting-edge technologies and manufacturing processes, thriving in a collaborative environment as a process safety SME with key stakeholders.

Advanced MaterialsAerospaceManufacturingNational SecuritySpace Travel
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Growth Opportunities
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Responsibilities

Conduct Process Hazard Analyses (PHAs) of advanced chemical systems and recommend controls to manage risks as low as reasonably practicable
Evaluate equipment overpressure/overtemperature scenarios and reaction hazards
Perform/oversee Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), as well as risk assessments and hazard analyses on complex process equipment
Implement and field validate safety critical instruments and interlocks during Pre-Startup Safety Reviews (PSSRs)
Implement a Process Safety Management (PSM) program and ensure compliance with all pillars of PSM

Qualification

Process Hazard AnalysesProcess Safety ManagementChemical EngineeringP&ID InterpretationSafety Control CircuitsIndustry Codes KnowledgeEnthusiasm for MissionsInterpersonal SkillsCollaborative Skills

Required

Bachelor's degree in process safety or chemical engineering
5+ years' experience with design and commissioning chemical systems
Conduct Process Hazard Analyses (PHAs) of advanced chemical systems and recommend controls to manage risks as low as reasonably practicable
Evaluate equipment overpressure/overtemperature scenarios and reaction hazards
Perform/oversee Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), as well as risk assessments and hazard analyses on complex process equipment
Implement and field validate safety critical instruments and interlocks during Pre-Startup Safety Reviews (PSSRs)
Implement a Process Safety Management (PSM) program and ensure compliance with all pillars of PSM
This is not a remote or hybrid position and will require relocation if not already local to the Bastrop, TX area
Position occasionally requires the ability to work extended hours and weekends when needed
To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. 1157, or (iv) Asylee under 8 U.S.C. 1158, or be eligible to obtain the required authorizations from the U.S. Department of State

Preferred

Master's degree in chemical engineering
Ability to read and interpret P&IDs, equipment datasheets, instrumentation diagrams, etc
Experience with reviewing safety control circuits and calculating safety performance levels
Experience with design and commissioning of process systems for hydrofluoric acid, strong acids and bases, pyrophoric and flammable gases
Advanced understanding of industry codes, standards, and practices such as ASME, NFPA, ANSI, IBC/IFC, RAGAGEP, etc
Knowledge of quality tools such as lean manufacturing principles, statistical process control, root cause analysis and corrective action, process failure mode and effects analysis (PFMEA), control plans, and various problem-solving approaches
Strong interpersonal and collaborative skills
Enthusiasm for the missions of enabling global internet connectivity and multi-planetary life

Company

SpaceX is an aviation and aerospace company that designs, manufactures, and launches rockets and spacecraft.

Funding

Current Stage
Late Stage
Total Funding
$11.78B
Key Investors
Korea Investment PartnersIntesa SanpaoloAndreessen Horowitz
2025-12-12Secondary Market
2025-09-10Secondary Market
2025-08-13Secondary Market· $10M

Leadership Team

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Bret Johnsen
CFO
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Charles Kuehmann
VP Materials Engineering
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Company data provided by crunchbase