Tesla · 3 months ago
Battery Mechanical Design Engineer, Energy Products
Palo Alto, CA
Full-time
Onsite
Mid Level
$93K/yr - $360K/yr
3+ years expTesla Energy is pioneering battery, solar, and charging technologies to revolutionize renewable energy ecosystems. The Battery Mechanical Design Engineer will be responsible for end-to-end ownership of battery system designs, ensuring they meet optimized requirements for mass production and collaborating with cross-functional teams to achieve product performance and quality targets.
AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
Responsibilities
End-to-end ownership of the battery system designs for new and existing Tesla Energy products, ensuring the designed parts and system meet the optimized requirements and can successfully scale into mass production
Component and system mechanical design ownership of entire battery systems; converting requirements into design concepts and materializing these concepts into physical, validated, mass-production-ready parts/systems
Build-to-print mechanical design component design ownership, inclusive of current collectors, battery chassis, isolation strategies, adhesive joints, cold plates / cooling tubes, high voltage interconnects etc
Develop and execute component and subsystem design validation plans and test methods to validate product adherence to requirements, in collaboration with parallel validation and systems engineering teams
Collaborate with cross-functional teams to refine requirements and specifications to optimally achieve product performance, schedule, cost, reliability, and quality targets
Develop trade studies to guide management level decisions for future product roadmap
Qualification
Required
Minimum of 3 years of product design experience
Proficiency in CAD modeling, CATIA V5/6 a plus
Experience designing for high volume production
Experience in structural analysis including structural FEA, vibration/dynamic analysis, thermal structural analysis, bolted joints, fatigue, etc, and the ability to efficiently simplify analysis
Understanding of material science of components used in mechanical design (metals, insulators, plastics, connectors, gaskets, etc) and their fabrication processes (injection molding, thermoforming, casting, forging, bonding, brazing/welding, machining, etc.)
Proficiency in GD&T, a thorough understanding of tolerances, and development of high-quality drawing packages/manufacturing instructions for parts and assemblies
Preferred
Familiarity with battery cell manufacturing and design, cell characteristics and cell fundamentals (swelling, DCR, PPR, etc.)
Benefits
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Company
Tesla
Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.
10001+ employees
H1B Sponsorship
Tesla has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)
Funding
Current Stage
Public CompanyTotal Funding
$20.12BKey Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M
Leadership Team
Vaibhav Taneja
Chief Financial Officer
Tom Zhu
SVP of Automotive
Recent News
2026-01-12
2026-01-12
2026-01-12
Company data provided by crunchbase