Science and Technology Corporation (STC) · 3 months ago
Aeromechanical Design Engineer – Metrology SME
Science and Technology Corporation (STC) is seeking an Aeromechanical Design Engineer – Metrology Subject Matter Expert (SME) to provide senior-level engineering support at NASA Armstrong Flight Research Center. The role involves leading precision measurement operations, ensuring dimensional integrity, and collaborating with multidisciplinary teams for aircraft modification and structural integration.
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Responsibilities
Serve as the primary metrology authority for the Aeromechanical Design Group, focusing on Romer Arm (portable CMM) measurement operations and data processing
Plan and execute precision measurement tasks to validate airframe geometry, tooling interfaces, and component installation alignment
Develop and implement measurement workflows, including calibration, setup, feature definition, and coordinate-system alignment using Romer Arm equipment and software (e.g., PolyWorks, Verisurf, or SpatialAnalyzer)
Interpret and apply GD&T principles (ASME Y14.5) to measurement planning, part verification, and tolerance analysis
Integrate metrology results with 3D CAD models (CATIA, NX, or SolidWorks) to support design verification and as-built model generation
Develop best practices and written procedures for Romer Arm operation, calibration, data handling, and traceability
Perform comparative analysis between design and measured data, identify dimensional deviations, and recommend corrective actions to design and fabrication teams
Collaborate closely with design engineers and technicians to plan measurement campaigns, establish datums, and verify mechanical installations during aircraft modification
Prepare technical documentation including inspection plans, dimensional-conformance reports, uncertainty statements, and calibration logs
Train and mentor junior engineers and technicians in Romer Arm operation, software utilization, and measurement methodology
Participate in structural design reviews and fit-check validations, providing metrology data to ensure conformance and proper integration
Ensure compliance with NASA AFRC and ETSS requirements for safety, calibration control, and data integrity
Qualification
Required
Bachelor's degree in Mechanical, Aerospace, or Manufacturing Engineering or a related discipline
Minimum 7 years of relevant aerospace or mechanical-engineering experience (or 4 years with a Master's degree) as defined by the ETSS Senior Engineer labor category
Demonstrated hands-on experience with Romer Arm portable CMM systems and metrology software (e.g., PolyWorks, Verisurf, or SpatialAnalyzer)
Proficiency in GD&T (ASME Y14.5), tolerance analysis, and precision-measurement planning
Experience integrating metrology data with 3D CAD models (CATIA, NX, or SolidWorks)
Strong communication and technical-reporting skills with demonstrated collaboration in multidisciplinary environments
U.S. Citizenship required (NASA facility access)
Ability to obtain and maintain a U.S. Security Clearance
Preferred
Master's degree in mechanical or aerospace engineering
Experience supporting NASA Armstrong Flight Research Center or equivalent aerospace research programs
Advanced certification or formal training in portable CMM metrology or Romer Arm operation and maintenance
Working knowledge of model-based definition (MBD) and PLM data management systems
Experience developing uncertainty budgets and implementing calibration standards in accordance with ISO 10360
Familiarity with aerospace material properties, tooling concepts, and flight hardware integration
Demonstrated ability to lead or oversee multi-disciplinary engineering teams