Aurora Flight Sciences · 1 day ago
Staff Mechanical Engineer- sUAS
Aurora Flight Sciences is a leader in the development and manufacturing of advanced unmanned systems and aerospace vehicles. They are seeking a talented and self-motivated Staff Mechanical Engineer- sUAS to perform mechanical design of novel aircraft and small UAS, conduct rapid prototype development, and collaborate with other engineering disciplines to ensure system performance and compatibility.
AerospaceAir TransportationAppsHardware
Responsibilities
Perform mechanical design of novel aircraft, small UAS and supporting systems
Conduct rapid prototype development, manufacturing, and integration
Perform developmental and qualification testing, troubleshooting, and data analysis
Collaborate with other engineering disciplines in planning, development, and test of systems to ensure software and hardware performance and compatibility
Qualification
Required
Bachelors Degree in Mechanical Engineering, Aerospace Engineering or other relevant 4-year engineering degree from an accredited university
Minimum typically of five years of experience in aircraft or small UAS development
Proficiency in mechanical design for aerospace applications
Proficiency with CAD tools including SolidWorks, CATIA V5 and/or 3DX
Able to travel for up to 2 weeks at a time approximately 4 times per year
Must be a US Citizen and be able to obtain a security clearance
Ability to lift 35 pounds
Ability to be on-site weekly at our Manassas, VA site
Preferred
Proficiency with test and data analysis tools such as LabView, MATLAB, Excel, and Python
Knowledgeable in all aspects of the aircraft and small UAS development life cycle from initial design concepts to manufacturing, integration, and test
Working knowledge of electrical systems and software development and test methods
Demonstrated ability to troubleshoot complex problems on the fly while supporting flight test operations
Self-motivator with demonstrated performance in a small team environment
Experience with metal and/or composites fabrication, assembly, and integration
Proficiency operating manual and CNC mills and lathes, laser cutters, waterjets, and 3D printers
Familiar with UAV autopilot software such as PX4 (preferred), or Ardupilot
Experience with electromechanical system design and analysis
Experience with embedded systems programming, verification, and test
Radio Controlled (R/C) pilot with experience in custom R/C aircraft design, build, assembly, and flight operations
Holds current FAA Part 107 Certificate
Submitting a design or project portfolio is highly encouraged
Benefits
Health insurance
Flexible spending accounts
Health savings accounts
Retirement savings plans
Life and disability insurance programs
Programs that provide for both paid and unpaid time away from work
Company
Aurora Flight Sciences
Aurora Flight Sciences designs and builds aerospace vehicles for commercial and military applications.
Funding
Current Stage
Late StageTotal Funding
$21.85M2017-10-05Acquired
2016-03-14Private Equity
2013-10-10Series Unknown· $6.85M
Leadership Team
Recent News
2025-07-22
Morningstar.com
2025-06-09
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