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BD (Tissuemed Ltd) · 3 months ago

Sr Molding Engineer

Irvine, CA

Full-time

Onsite

Senior Level

$102K/yr - $168K/yr

5+ years exp

BD is one of the largest global medical technology companies in the world, and they are seeking a Senior Molding Engineer to ensure injection molded parts meet regulatory requirements. The role involves overseeing supplier technical performance and driving best-in-class molding technologies across all manufacturing sites.

Health CareHospitalMedicalMedical Device

Responsibilities

Act as the guardian of Design Intent and Design Integrity: ensure molded parts consistently meet form, fit, and function across the full product lifecycle

Lead or support the design, development, and validation of molds for plastic, silicone, and rubber components

Review and approve final technical documentation (DFMs, mold prints, process sheets, engineering drawings)

Collaborate with cross-functional teams (Manufacturing, Quality, Procurement, PMO) to ensure project success

Partner with suppliers to manage mold validations, modifications, and production performance

Troubleshoot molding and related manufacturing processes (injection, LSR, compression/transfer, blow molding, etc.) at the root-cause level

Apply advanced statistical methods (DOE, regression, capability studies, SPC) to define process windows, verify process robustness, and reduce variation

Use predictive analysis to anticipate risks, confirm long-term reliability, and optimize supplier performance

Contribute to sustainability initiatives by reducing waste, improving yield, and supporting energy-efficient practices

Provide mentoring, technical guidance, and statistical literacy training to junior engineers and technicians

Maintain accurate project records, equipment histories, and process performance data

Qualification

Injection MoldingLiquid Silicone MoldingTooling DesignStatistical ToolsCAD SoftwareSupplier ManagementProject ManagementAnalytical SkillsProblem-SolvingCommunication SkillsOrganizational Skills

Required

Bachelor's degree in Engineering (or equivalent experience)

Minimum of 5 years of relevant experience in molding and tooling

Strong knowledge of injection molding (thermoplastics), liquid silicone molding (LSR/LIM), compression/transfer molding, insert and two-shot molding

Demonstrated ability to protect design intent through technical rigor, DFM, and data-driven decision making

Experience managing supplier relationships, troubleshooting technical issues, and driving process improvements

Proficiency in: Microsoft Office (Word, Excel, PowerPoint), CAD (SolidWorks, Creo, or equivalent), Injection Molding Simulation (Moldflow [preferred], SigmaSoft, or equivalent), Statistical tools (Minitab [preferred] or equivalent)

Excellent problem-solving, analytical, and communication skills

Strong organizational skills; capable of working independently and in a fast-paced environment

Ability to travel domestically and internationally (~25%)