BD Nogales Norte · 3 months ago
Sr Molding Engineer
Irvine, CA
Full-time
Onsite
Senior Level
$102K/yr - $168K/yr
5+ years expBD is one of the largest global medical technology companies in the world. The Molding Engineer is responsible for ensuring injection molded parts are robust and compliant with regulatory requirements while overseeing supplier technical performance and driving best-in-class molding technologies.
Consumer Goods
Responsibilities
Act as the guardian of Design Intent and Design Integrity: ensure molded parts consistently meet form, fit, and function across the full product lifecycle
Lead or support the design, development, and validation of molds for plastic, silicone, and rubber components
Review and approve final technical documentation (DFMs, mold prints, process sheets, engineering drawings)
Collaborate with cross-functional teams (Manufacturing, Quality, Procurement, PMO) to ensure project success
Partner with suppliers to manage mold validations, modifications, and production performance
Troubleshoot molding and related manufacturing processes (injection, LSR, compression/transfer, blow molding, etc.) at the root-cause level
Apply advanced statistical methods (DOE, regression, capability studies, SPC) to define process windows, verify process robustness, and reduce variation
Use predictive analysis to anticipate risks, confirm long-term reliability, and optimize supplier performance
Contribute to sustainability initiatives by reducing waste, improving yield, and supporting energy-efficient practices
Provide mentoring, technical guidance, and statistical literacy training to junior engineers and technicians
Maintain accurate project records, equipment histories, and process performance data
Qualification
Required
Bachelor's degree in Engineering (or equivalent experience)
Minimum of 5 years of relevant experience in molding and tooling
Strong knowledge of injection molding (thermoplastics), liquid silicone molding (LSR/LIM), compression/transfer molding, insert and two-shot molding
Demonstrated ability to protect design intent through technical rigor, DFM, and data-driven decision making
Experience managing supplier relationships, troubleshooting technical issues, and driving process improvements
Proficiency in: Microsoft Office (Word, Excel, PowerPoint), CAD (SolidWorks, Creo, or equivalent), Injection Molding Simulation (Moldflow [preferred], SigmaSoft, or equivalent), Statistical tools (Minitab [preferred] or equivalent)
Excellent problem-solving, analytical, and communication skills
Strong organizational skills; capable of working independently and in a fast-paced environment
Ability to travel domestically and internationally (~25%)
Preferred
Injection Molding Simulation (Moldflow [preferred], SigmaSoft, or equivalent)
Statistical tools (Minitab [preferred] or equivalent)
Benefits
A valuable, competitive package of compensation and benefits programs
Rewards and recognition opportunities that promote a performance-based culture
Company
BD Nogales Norte
Somos una empresa multinacional dedicada a la manufactura de dispositivos de uso médico a través de los cuales seguimos impulsando el mundo de la salud.
1001-5000 employees
H1B Sponsorship
BD Nogales Norte has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2023 (66)
2022 (4)
2021 (3)
Funding
Current Stage
Late StageCompany data provided by crunchbase