Challenge Manufacturing · 9 hours ago
IIoT Engineer
Grand Rapids, MI
Full-time
Onsite
Mid, Senior Level
3+ years expChallenge Manufacturing is a leading tier 1 supplier of complex metal assemblies for the global automotive industry. They are seeking an IIoT Engineer to design, deploy, and optimize IIoT solutions and industrial data analytics across multiple automotive plants, enhancing production efficiency and safety.
AutomotiveIndustrialManufacturing
Responsibilities
Design, deploy, and maintain IIoT sensors, edge devices, and industrial data collection systems across multiple plants
Collect, analyze, and interpret data from MES, SCADA, IIoT sensors, and automation systems to generate actionable insights
Develop and deploy predictive maintenance algorithms to minimize unplanned downtime and optimize equipment reliability
Build and maintain standardized dashboards, KPI tracking tools, and reporting systems to support operations and leadership across all plants
Integrate IIoT data into MES/SCADA and analytics platforms with a focus on consistent data structures, naming conventions, and reporting standards across sites
Collaborate with Production and Engineering teams to identify process optimization opportunities and implement cross-plant best practices
Conduct root cause analysis for production and quality issues using advanced analytics
Support new vehicle program launches and plant expansions by providing data-driven recommendations for consistent implementation
Implement AI/ML models for predictive maintenance, anomaly detection, and production optimization across multiple facilities
Monitor operational KPIs, IIoT device performance, and data flow integrity to ensure reliable and scalable systems
Standardize IIoT deployment practices, data governance, and reporting methodologies across all plants to ensure cross-site consistency
Train plant personnel on analytics dashboards, IIoT devices, and interpretation of KPIs for operational decision-making
Troubleshoot IIoT connectivity, sensor, and data integration issues across multiple sites
Collaborate with OT Infrastructure and IT teams to ensure secure, resilient, and compliant IIoT data flow
Evaluate emerging IIoT, analytics, and industrial AI/ML technologies for potential adoption and standardization
Maintain device configurations, system documentation, SOPs, and cybersecurity compliance across all plants
Qualification
Required
Associate degree in Data Science, Industrial Engineering, Computer Science, or a related field required
3+ years of experience in industrial data analytics or IIoT deployment required
Practical experience with MES, SCADA, and IIoT sensor integration in manufacturing environments
Strong understanding of predictive maintenance strategies, industrial KPIs, and data-driven decision-making
Experience working in multi-plant automotive or other high-volume manufacturing operations
Demonstrated ability to analyze complex datasets, solve problems, and communicate findings effectively to cross-functional teams
Proven experience implementing AI/ML models in industrial use cases such as predictive maintenance, anomaly detection, and process optimization
Hands-on experience with cloud-based analytics platforms (Azure, AWS) for IIoT and advanced monitoring
Background in standardizing MES/SCADA and IIoT integrations across multiple facilities
Familiarity with automotive manufacturing environments, including OEMs or Tier 1 suppliers
Experience in continuous improvement initiatives leveraging data insights to optimize production performance
Working knowledge of edge computing, digital twin technologies, and industrial data pipelines
Preferred
Bachelor's degree preferred
5+ years preferred for senior-level roles
Benefits
Medical, dental, and vision insurance
Health Savings Account with annual employer contributions
Flexible Spending Accounts
Company-paid Short-Term Disability and Basic Life Insurance
Voluntary Life and Long-Term Disability options
Employer 401k Match
ESOP shares
Tuition reimbursement
Referral Bonus Program
Challenge Incentive Program
Paid time off
Company
Challenge Manufacturing
Challenge Manufacturing is an automotive company offering stamped and welded automotive assemblies.
1001-5000 employees
H1B Sponsorship
Challenge Manufacturing has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (9)
2024 (11)
2023 (11)
2022 (13)
2021 (6)
2020 (7)
Funding
Current Stage
Late StageTotal Funding
$100M2021-02-02Debt Financing· $100M
Leadership Team
Doug Bradley
President & CEO
Recent News
2025-08-05
Business Wire
2023-10-16
Company data provided by crunchbase