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Toray Advanced Composites · 3 months ago

Process Engineer III

Morgan Hill, CA

Full-time

Onsite

Mid, Senior Level

$105K/yr - $130K/yr

7+ years exp

Toray Advanced Composites (TAC) is a leading supplier of advanced composite materials for various markets. The Process Engineer III will be responsible for technical ownership of the production process, ensuring maximum efficiency and quality while providing mentorship to other engineers and leading new product development efforts.

AerospaceLocalManufacturing

Responsibilities

Responsible for executing all process engineering activities across a broad range of processes, ranging from manufacturing, process control/optimization, scrap reduction, and to support and lead engineering trials

Recognizes, implements, and troubleshoots tools by providing root cause and corrective actions (RCCA) to problems associated with impregnation or batch mixing manufacturing processes

Lead and support in establishing and measuring process performance standards associated with quality, waste/throughput

Contributes and executes to operational reviews and other efforts leading to safety, process improvements and cost reduction activities

Supports and provides feedback in investigations and execute RCCA in operational non-conformances and customer related issues

Support plans, leads and executes capital projects and process improvement activities

Supports and participates in customer site audits/qualifications and visits at Toray

Support targeted projects which include defining and documenting product and processing parameters, capability, cost reductions and manufacturing

Evaluates, troubleshoots, and solve quality processes, safety and process led improvements

Documenting and creating manufacturing processes and methods per AS9100 (or equivalent) quality system

Creates and provides training for manufacturing Configurations, Bills of Materials, Routers, Work Instructions, SPC/SQC, and Control Plans using manufacturing engineering best practices

Works with and leads all related functions including Manufacturing, Maintenance, Process Technology, R&D, Quality Assurance and Receiving/Shipping to achieve the company's objectives

Must be able to support multiple projects

Assists in responsibility for the safety and environmental issues associated with the manufacturing processes and equipment

Supports process engineering and operation department leads/managers in his/her functional activities, and performs other duties as assigned

Available and willing to work during off hours when needed

Qualification

Composite materials experienceProcess control optimizationLean Six Sigma certificationStatistical analysisRoot Cause Corrective ActionBusiness ERP systemsProject managementSafety procedures knowledgeMentorship experienceCommunication skills

Required

Bachelor's Degree in material science, engineering, chemical, mechanical or related field

More than seven years of experience working in composite materials, aerospace manufacturing industry

In depth understand of statistical analysis, process control, project management, RCCA and FMEA

Root Cause, PFMEA, Statistics & SQC/SPC

Has in depth understanding of business ERP system (Microsoft Dynamic D365 or similar)

Must be able to communicate clearly (written and verbally) in English

Able to work and communicate with interdisciplinary teams and the leadership team

Maintain work areas in a neat, orderly and safe manner

Follow safety procedures for PPE (personal protection equipment)

Preferred

Mentorship, training or supervision experience preferred

Lean and Green Belt or Black Belt Six Sigma training (certification is preferred)

Previous experience with composite part manufacturing and/or composite impregnation processes are preferred. Specifically in thermoset/thermoplastic resin systems with carbon and/or glass tape/fabrics