Dekko · 3 weeks ago
Plastics Process Engineer – Molding and Light Assembly
Greater Fort Wayne
Full-time
Onsite
Mid Level
3+ years expDekko is a company specializing in plastics processing, and they are seeking a Molding Process Engineer to focus on injection molding and light assembly. This role involves optimizing molding parameters, supporting existing production lines, and driving cost savings while ensuring compliance with safety and quality standards.
ElectronicsLightingManufacturing
Hiring Manager
Michele Hamman
Responsibilities
Analyze, develop, and optimize molding parameters, tooling performance, and assembly methods for throughput and scrap reduction
Lead sustaining engineering efforts to support existing molding and assembly production lines
Collaborate with design, quality, and supply chain teams to evaluate and implement alternative materials, components, or processes that drive cost savings
Provide technical support and troubleshooting for molding machines, assembly processes, and tooling issues
Identify, plan, and execute Value Improvement Projects (VIPs) to reduce cost, improve efficiency, and enhance quality
Develop and maintain standard operating procedures (SOPs), work instructions, PFMEAs, and control plans
Track and report KPIs for cost savings, cycle time, yield, scrap, and OEE
Support automation and fixture improvements to increase consistency and reduce manual operations
Lead root cause analysis and corrective actions for recurring production issues
Train operators and technicians on best practices and process changes
Ensure all activities comply with safety, environmental, and quality standards
Qualification
Required
Bachelor's degree in Mechanical, Plastics, Manufacturing, or Industrial Engineering
3+ years of experience as a Process Engineer in injection molding and light assembly
Experience with sustaining engineering and cost reduction/value engineering projects
Proficiency in injection molding process setup, optimization, and troubleshooting
Familiarity with mold design, tooling maintenance, and polymer materials
Knowledge of assembly processes (mechanical fastening, adhesives, small-scale automation, etc.)
Strong background in Lean Manufacturing, Six Sigma, PFMEA, SPC, and continuous improvement tools
Skilled in data analysis and cost modeling to support VIPs
Strong analytical and problem-solving mindset
Excellent collaboration skills across engineering, quality, supply chain, and operations
Clear and concise communication for documentation, reporting, and operator training
Ability to balance short-term troubleshooting with long-term strategic improvements
Preferred
Master's degree in Engineering or Plastics Technology
RJG or equivalent certification in scientific molding
Experience in value analysis/value engineering (VA/VE) projects
Background in automotive, medical device, lighting, or consumer products manufacturing
Benefits
Competitive salary and benefits package.
Company
Dekko
At Dekko, we power innovation and advance the future.
1001-5000 employees
Funding
Current Stage
Late StageTotal Funding
unknown2015-11-13Acquired
Leadership Team
D
David Burnworth
Chief Executive Officer
Recent News
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2025-02-17
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