Director/Senior Engineering Manager – PCBA, System Integration, Process & Manufacturing Engineering jobs in United States
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鴻海精密工業股份有限公司 · 4 months ago

Director/Senior Engineering Manager – PCBA, System Integration, Process & Manufacturing Engineering

鴻海精密工業股份有限公司 is a leading company in manufacturing and engineering. The Senior Manager for PCBA, System Integration, Process & Manufacturing Engineering is responsible for leading cross-functional engineering teams to develop and optimize manufacturing processes for PCBAs, ensuring quality and productivity.

Electrical & Electronic Manufacturing

Responsibilities

Lead, mentor, and grow high-performing engineering teams across PCBA, system integration, process, and manufacturing engineering functions
Define and execute the long-term technical roadmap for manufacturing process capability, automation, and quality improvement
Drive a culture of continuous improvement using Lean, Six Sigma, and Industry 4.0 principles
Manage engineering budgets, capital equipment investments, and resource planning
Oversee SMT, wave solder, selective solder, conformal coating, and inspection processes (AOI, X-ray, ICT/FCT)
Drive DFM/DFT (Design for Manufacturability/Testability) engagement with R&D and suppliers
Establish and maintain process control metrics (Cp, Cpk, FPY, OEE)
Lead root cause analysis and corrective actions for PCBA-related yield or quality issues
Manage engineering support for electromechanical system integration, sub-assembly builds, and final product assembly
Develop assembly processes, tooling, fixtures, and test methods for system-level builds
Optimize line balancing, ergonomics, and material flow to increase throughput and reduce labor content
Collaborate with test engineering to integrate functional, environmental, and burn-in testing into production flow
Standardize manufacturing processes across production lines to ensure scalability and repeatability
Implement digital manufacturing tools, MES integration, and real-time process monitoring
Conduct PFMEA, DOE, SPC, and process validation to ensure robust production readiness
Identify and implement cost-saving opportunities through yield improvement, scrap reduction, and automation
Lead cross-functional readiness reviews and pilot builds for new products
Develop process documentation, work instructions, and operator training programs
Ensure smooth transition from engineering builds to mass production with minimal quality issues
Ensure compliance with IPC standards (IPC-A-610, J-STD-001), ESD controls, and regulatory requirements (RoHS, REACH, ISO 9001)
Maintain equipment calibration, process documentation, and operator certifications

Qualification

PCBA expertiseSystem integrationLean ManufacturingSix SigmaMES experienceERP knowledgeIndustry 4.0 systemsProcess validationCompliance knowledgeLeadership skillsProblem-solving skillsCross-functional collaboration

Required

Master's degree in Mechanical, Electrical, Industrial, or Manufacturing Engineering
10+ years of progressive engineering experience in PCBA, system integration, and manufacturing, with at least 5 years in senior leadership role
Proven track record in high-mix/high-volume production environments
Deep expertise in SMT, soldering processes, AOI/X-ray, ICT/FCT, and functional testing
Strong knowledge of mechanical assembly, cabling, and enclosure integration
Proficient in Lean Manufacturing, Six Sigma, PFMEA, DOE, and SPC
Exceptional leadership, problem-solving, and cross-functional collaboration skills
Experience with MES, ERP, and Industry 4.0 systems

Company

鴻海精密工業股份有限公司

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鴻海精密工業股份有限公司(臺灣證券交易所代碼:2317)於1974年肇基於臺灣,以模具為根基,逐漸發展為高科技服務企業。在電子代工服務領域(EMS)排名全球第一,市占率超過四成,範圍涵蓋消費性電子產品、雲端網路產品、電腦終端產品、元件及其他等四大產品領域。全球員工總人數季節性高峰約一百萬人,2021年合併營收新臺幣5.99兆元(約0.2兆美元)。 鴻海事業版圖遍及全球,橫跨三大洲,以臺灣為中心,延伸發展到中國大陸、印度、日本、越南、馬來西亞、新加坡、捷克、匈牙利、斯洛伐克、美國、巴西以及墨西哥等區域,在逾20個國家及地區都有生產及服務據點。 2021年名列《財富雜誌》(Fortune) 全球500大企業排行榜第22名。2019年,鴻海榮獲《富比士雜誌》(Forbes)全球百大數字公司第25名。此外,鴻海也是台灣唯一連續五年(2018 - 2022)獲得科睿唯安 ( Clarivate Analytics)「全球百大創新機構(Top 100 Global Innovators)」的民營企業。 近年來,積極投入「電動車、數位健康、機器人」三大新興產業以及「人工智慧、半導體、新世代通訊技術」三項新技術領域,以「三加三」結合作為集團重要的長期發展策略,為全球標竿客戶提供完整解決方案,成為全方位智慧生活提供者。