Lead Hardware Reliability Engineer (Starlink Aviation) jobs in United States
cer-icon
Apply on Employer Site
company-logo

SpaceX · 2 days ago

Lead Hardware Reliability Engineer (Starlink Aviation)

SpaceX is actively developing technologies to enable human life on Mars and is seeking a Lead Hardware Reliability Engineer for the Starlink Aviation team. This role involves managing a team to ensure the reliability and quality of the Starlink Aviation product through various stages including design, manufacturing, and testing.

Advanced MaterialsAerospaceManufacturingNational SecuritySpace Travel
check
Growth Opportunities
badNo H1BnoteU.S. Citizen Onlynote

Responsibilities

Lead and mentor a small team of engineers, technicians, and specialists focused on end-to-end hardware reliability for Starlink Aviation (long-term reliability testing during NPI, build reliability during production, flight reliability in the fleet)
Develop the team by enabling opportunities suited to each member that align with the strategic goals of the Starlink Aviation program
Investigate hardware failures and anomalies in test, production, and the fleet. Identify and mitigate the immediate and underlying failure root causes to reduce risk and improve reliability of designs and processes, ensuring major hardware concerns are escalated expeditiously and effectively and that appropriate resources are deployed using effective communication
Responsible for ensuring long-term product reliability of the designed hardware and ensuring that design requirements are adequately set to enable program goals and meet the reliability requirements of certification bodies
Responsible for creating tools and metrics to understand hardware performance in the fleet and leveraging the data to drive reliability improvements for future designs
Responsible for configuration management, change management, and risk management to enable highly reliability hardware
Responsible for operations of Starlink Aviation returns and root causing of returned hardware, driving design improvements based on data and feedback
Collaborate with multiple engineering disciplines, customers, and Starlink production to maximize reliability across all areas

Qualification

Reliability engineeringRoot cause analysisTeam leadershipManufacturing experienceQuality assuranceISO9001/AS9100 knowledgeProcess improvementData analysisLean principlesMentoring

Required

Bachelor's degree in an engineering discipline
3+ years of experience in a reliability, manufacturing, quality, test, and/or design engineering role
1+ years of experience leading an engineering team
Ability to work extended hours and/or weekends as needed
This role is based in Woodinville, WA and must be onsite. Remote work will not be considered
Ability to travel up to 25%

Preferred

Master's degree in an engineering discipline
3+ years of experience leading engineering teams leading a team of 5+
Demonstrated experience training and mentoring junior engineers
Demonstrated experience working in a highly adaptive and iterative environment
Ability to influence other organizations through strong engineering/business rationale and data
Ability to effectively organize, assign, and track work/deliverables
Ability to define scope of work independently and execute accordingly
Ability to identify and analyze production process improvements for rate and quality
Experience root causing PCB, PCBA and Electromechanical assemblies
Working experience in an ISO9001/AS9100 or equivalent quality system
Knowledge of quality tools such as Lean principles, measurement systems analysis, design of experiments, statistical process control, root cause analysis and corrective action, process failure mode and effects analysis (PFMEA), control plans, and various problem-solving approaches

Benefits

Long-term incentives, in the form of company stock, stock options, or long-term cash awards
Potential discretionary bonuses
Ability to purchase additional stock at a discount through an Employee Stock Purchase Plan
Comprehensive medical, vision, and dental coverage
401(k) retirement plan
Short and long-term disability insurance
Life insurance
Paid parental leave
Various other discounts and perks
3 weeks of paid vacation
10 or more paid holidays per year
Paid sick time in compliance with state and federal law

Company

SpaceX is an aviation and aerospace company that designs, manufactures, and launches rockets and spacecraft.

Funding

Current Stage
Late Stage
Total Funding
$11.78B
Key Investors
Korea Investment PartnersIntesa SanpaoloAndreessen Horowitz
2025-12-12Secondary Market
2025-09-10Secondary Market
2025-08-13Secondary Market· $10M

Leadership Team

leader-logo
Bret Johnsen
CFO
linkedin
leader-logo
Charles Kuehmann
VP Materials Engineering
linkedin
Company data provided by crunchbase