I I Stanley Co., Inc. · 2 months ago
Injection Molding Engineer
Battle Creek, MI
Full-time
Onsite
Mid, Senior Level
3+ years expI I Stanley Company, Inc. is a leading supplier of automotive lighting products established in Battle Creek, Michigan. The Injection Molding Engineer will support production, optimize processes, and implement new equipment for high-quality plastic components supplied to major automotive OEMs.
AutomotiveLightingManufacturingSales
Responsibilities
Develop, document, and optimize injection molding processes for new and existing automotive programs
Collaborate with equipment suppliers to evaluate new technology and ensure seamless integration into production
Troubleshoot and resolve molding defects such as short shots, flash, splay, sink, burn marks, and warpage
Optimize processes on injection molding machines ranging from 180 to 1600 tons
Program and integrate sit-axis robots for pat handling, degating, or in-mold assembly using customized end-of-arm tooling (EOAT)
Support implementation and operation of camera and vision inspection system for automated quality verification
Collaborate with cross-functional teams (Quality, Maintenance, Production) to maintain process stability and compliance with IATF 16949 standards
Participate in APQP, PPAP and FMEA activities to ensure successful product launches
Provide technical training and support to production personnel
Drive continuous improvement projects focused on efficiency, scrap reduction, cycle time, and equipment utilization
Manage tooling maintenance, repair, and modification schedules with internal and external partners
Qualification
Required
3-7 years of hands-on experience in injection molding process development within an automotive tier 1 environment
Strong technical background in molding of PP (Polypropylene), PMMA (Acrylic), and PC (Polycarbonate) resins
Experience specifying, purchase, and installing new molding and auxiliary equipment
In-depth knowledge of mold design fundamentals (gating, venting, cooling, ejection) and scientific molding principles
Hands on experience with injection molding machines (180 – 1600 ton)
Proficiency with six-axis robots, EOAT design/programming, and vision inspection systems
Familiarity with IATF 16949, APQP, PPAP, and FMEA requirements
Strong analytical and problem-solving abilities (DOE, 5-Why, Fishbone)
Excellent communication skills
Bachelor's degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, or related field
Preferred
Experience with insert molding, overmolding, or multi-shot processes
Proficiency with Moldflow or equivalent simulation software
Knowledge of automation, robotics integration, and process control systems
Six Sigma Green Belt or Lean Manufacturing certification
Experience leading equipment commissioning and plant layout optimization projects
Benefits
Competitive Wages
Annual Performance Reviews & Merit Increases
Free Medical Insurance Options for you and your family
Free Life Insurance
Dental & Vision Insurance
401K & Employer Matching
Healthcare Opt Out Options
Free Short-Term & Long-Term Disability
PTO - Paid Time Off
Free Uniforms & Safety Shoes
Company
I I Stanley Co., Inc.
I I Stanley is a member of the Stanley Electric group of companies dedicated to producing high quality advanced lighting and electronic products for the world.
501-1000 employees
H1B Sponsorship
I I Stanley Co., Inc. has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
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Trends of Total Sponsorships
2025 (1)
2024 (1)
2023 (3)
Funding
Current Stage
Late StageCompany data provided by crunchbase