Tesla · 2 months ago
Metrology Systems Engineer, Cell Engineering
Fremont, CA
Full-time
Onsite
Mid, Senior Level
$88K/yr - $174K/yrTesla is seeking a highly motivated Metrology Engineer to develop and implement cutting-edge inline metrology systems for our advanced battery cell manufacturing lines. This role will be instrumental in developing, optimizing, and scaling up metrology tools and methods, working within a cross-functional team to take new battery designs from concept to high-volume production.
AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
Responsibilities
Drive the development and deployment of innovative inline manufacturing metrology solutions, transitioning from proof-of-concept (offline/lab equipment) to high-volume production (inline) to enable improved battery processing, performance, quality, and cost
Drive metrology installation and commissioning on current and new production lines and interact with suppliers
Conduct hands on experimentation and get hands on with pilot process equipment to improve metrology capabilities and gain a deep understanding of underlying processes. Support process optimization through metrology-driven data analysis and structured experiments
Define and/or review metrology specifications required for enabling gauge capable metrology tools to support production processes
Perform gage capability, tool matching, and measurement uncertainty studies for metrology tools. Work collaboratively across teams (equipment, process, quality, production, safety) to resolve challenges in integrating metrology systems into production
Support metrology measurements for engineering DOEs for process optimization and be able to drive the data-driven experiments/studies to be able to establish the relationship between metrology results and cell performance
Train technicians on the maintenance and repair of the metrology systems. Be able to review and coordinate field wiring, pneumatic and fluid piping to optimize the integration
Perform statistical studies, drive advanced statistics, data analysis, interpretation, visualization and presentation of experimental data proficiently to validate metrology performance and impact on the downstream and cell performance
Conduct structured problem analysis and root cause investigations to improve system reliability and performance. Investigate and resolve problems arising during inline metrology integration into production process to ensure seamless interaction between process and metrology
Develop documentation to define and standardize metrology processes for engineering, quality, and production teams
Qualification
Required
Degree in Materials Science, Physics, Mechanical Engineering, Electrical Engineering, Mechatronics Engineering, Computer Science, Automation Engineering, or equivalent experience
Expertise in at least two of the following areas: 1) Metrology system development and fleet management (e.g., semiconductor industry); knowledge of Six Sigma and statistical methodologies (e.g. gauge capability, process capability). 2) At least one material characterization technique (SEM, XRF, ICP, PSA, Microscopy, etc.) with shown ability to troubleshoot at system and module levels to achieve the desired metrology specifications. 3) Optics and optical sensor development working with a broad range of wavelengths from infrared to UV, with simulation experience (e.g. Zemax). 4) Development of X-ray based characterization tools and experimentation/simulation for X-Ray source/detector modification/selection. 5) Image processing, big data, ability to perform advanced data analytics to investigate data quality issues
Strong foundation in engineering principles and their application to manufacturing equipment/process development
Familiar with GD&T requirements for equipment design. Familiar with SolidWorks and blueprint interpretation
Familiar with Six Sigma concepts such as process and gage capability concepts and requirements
Proficiency with at least one statistical software package (e.g. JMP, Minitab)
Proficiency with data acquisition (query building), analysis, and visualization (experience with MySQL, Flux, …). Programming experience for data processing (Python, Go, etc.). PLC coding experience (Siemens, Beckhoff, Rockwell) is a plus
Demonstrate excellent documentation and reporting for installations, commissioning, experimentations, etc. Strong communication skills and ability to simplify complicated concepts for non-technical and cross-functional team members. Proven problem-solving skills using structured problem analysis and data-driven root cause analysis and strong statistical background
Experience in high volume manufacturing involving one or more of these areas is highly desired: Battery cell engineering, battery quality control, dry powder metrology, handling and processing, roll-to-roll film processing and metrology including web path design and optimization, battery manufacturing (li-ion or other chemistry), manufacturing engineering
Benefits
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Company
Tesla
Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.
Founded in 2003
10001+ employees
H1B Sponsorship
Tesla has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)
Funding
Current Stage
Public CompanyTotal Funding
$20.12BKey Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M
Leadership Team
Vaibhav Taneja
Chief Financial Officer
Tom Zhu
SVP of Automotive
Recent News
Business News: Los Angeles Daily News
2026-01-19
2026-01-19
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