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V2X Inc · 1 month ago

Mechanical Engineer - Additive Manufacturing

Indianapolis, IN

Full-time

Hybrid

Mid, Senior Level

4+ years exp

V2X Inc is seeking a skilled and motivated Mechanical Designer specializing in Design for Additive Manufacturing (AM) to support innovative engineering projects in the aerospace and defense industry. The role focuses on the design and optimization of components for AM processes while incorporating conventional mechanical design methods to address broader project requirements.

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Responsibilities

Develop and optimize mechanical designs for AM processes, ensuring high-quality, manufacturable, and cost-effective solutions

Apply conventional mechanical design methods, including DFM principles, structural analysis, and tolerance optimization, alongside AM-specific techniques

Collaborate with engineering teams to integrate AM capabilities into design concepts and production workflows

Conduct design-for-manufacturing (DFM) reviews for AM parts, including topology optimization, lightweighting, and material selection

Perform hands-on maintenance and troubleshooting of AM machines, ensuring operational readiness and addressing technical issues as needed

Operate AM machines for prototype builds and low-volume production runs, adhering to safety standards and procedures

Support lab operations, inventory management, and machine calibration or upgrades

Generate technical documentation, including CAD models, drawings, specifications, and process documentation for AM components

Proactively identify opportunities to expand AM production capabilities, aligning the lab with future growth objectives

Qualification

Additive Manufacturing expertiseCAD software proficiencyMechanical design experienceMaterial science knowledgeAnalytical problem-solvingManufacturing methods knowledgeEffective communicationTeam-oriented mindsetHands-on experience

Required

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field

Minimum of four (4) years of industry experience in mechanical design or manufacturing engineering

Proven experience designing for AM technologies such as FDM, SLA, SLS, or DMLS

Proficiency in CAD software (e.g., Creo, SolidWorks, NX, CATIA) for designing highly accurate and detailed components

Working knowledge of material science, especially for AM applications (e.g., polymers)

Hands-on experience with AM machines, including operation, maintenance, and troubleshooting

Knowledge of manufacturing methods complementary to AM, such as CNC machining or post-processing techniques

Strong analytical and problem-solving skills, with a focus on applying engineering principles to AM processes

Effective communication skills for technical collaboration and documentation

Preferred

Six (6) years of industry experience in mechanical design or manufacturing engineering

Experience in topology optimization algorithms and advanced simulation software for AM applications (e.g., ANSYS, Abaqus)

Familiarity with quality assurance methods, including inspection and testing of AM-produced components

Exposure to lean manufacturing principles and continuous improvement initiatives

Demonstrated leadership experience or interest in stepping into managerial roles for lab operations or production oversight

Experience with scaling AM processes from prototyping to low-volume production

Advanced degree (MS or PhD) in mechanical or aerospace engineering, or a related discipline strongly preferred but not required

Benefits

Healthcare coverage

Retirement plan

Life insurance, AD&D, and disability benefits

Wellness programs

Paid time off, including holidays

Learning and Development resources

Employee assistance resources

Company

V2X Inc

V2X is a leading provider of critical mission solutions and support to defense clients globally, formed by the 2022 Merger of Vectrus and Vertex to build on more than 120 combined years of successful mission support.

Founded in 2016

Mclean, Virginia, USA

10001+ employees