Tesla · 2 months ago
Sr. Power Module Mechanical Design Engineer
Palo Alto, CA
Full-time
Onsite
Mid, Senior Level
$106K/yr - $207K/yr
3+ years expTesla is leading the electric revolution, seeking a Power Module Mechanical Design Engineer to lead power module design and incorporate packaging assembly processes. The role involves collaborating with cross-functional teams, optimizing mechanical designs, and ensuring compliance with industry standards.
AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
Responsibilities
Collaborate with cross-functional teams to understand product requirement and develop power packaging solutions that meet those needs
Mechanical design and optimization of power modules. Optimization considering thermal, mechanical, assembly tolerance stacks, design for manufacturing (DFM)
Conduct research and analysis to identify and implement new packaging materials and technologies
Create, manage release and control package drawings
Ensure all packaging design meet industry standards and regulations. Work with suppliers to ensure quality and timely delivery of packaging materials
Troubleshoot and resolve any issues related to packaging design and assembly
Support assembly equipment mechanical tooling design
Qualification
Required
Bachelor's Degree in Mechanical Engineering, or equivalent experience
3+ years of full-time industry experience in power module design and optimization
An interdisciplinary mindset with an ability to understand first principle and interactions between thermal, mechanical, fluid and electrical physics
Knowledge of tolerance stacks, design for performance manufacturing (DFM), design for test (DFT), design for reliability. Ability to lead and/or contribute to DFMEA and PFMEA
Experience with CAD modeling (SolidWorks, CATIA or similar), finite element analysis (FEA) & multi-physics simulations
Experience with environmental, reliability, safety and industry standards for automotive product
Assembly process knowledge and material science knowledge of materials used in electronics packaging (ceramics, attaches, encapsulation, wire bonding, adhesives, etc.)
Benefits
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Company
Tesla
Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.
10001+ employees
H1B Sponsorship
Tesla has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)
Funding
Current Stage
Public CompanyTotal Funding
$20.12BKey Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M
Leadership Team
Vaibhav Taneja
Chief Financial Officer
Tom Zhu
SVP of Automotive
Recent News
2026-01-09
2026-01-09
2026-01-09
Company data provided by crunchbase