Generac · 19 hours ago
Senior Controls Systems Engineer - PLC
Waukesha, WI
Full-time
Onsite
Senior Level
7+ years expGenerac is a leading energy technology company committed to powering a smarter world. They are seeking a Senior Controls Engineer to join their Advanced Manufacturing team, responsible for designing and implementing automated controls systems, developing PLC code, and leading projects to improve manufacturing processes.
Electrical DistributionElectronicsEnergyManufacturing
Hiring Manager
Brittany Zellner, ECRE
Responsibilities
Develop new and or improved processes through the application of theoretical and practical engineering
Design and build out factory level, and line/machine level controls standards and specification for application by internal equipment development team and external partners
Acts as the corporate SME for plant resources on control systems programing by architecting, writing and debug PLC ladder logic/IPC SW with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System MES, machine vision, part tracking systems, and 3rd party equipment
Implement (ANSI/ RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipment
Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting
Work with IT to connect manufacturing assets to enterprise network using established standards / guidelines
Keeps abreast of all meaningful technical trends and developments and incorporates them in appropriate assignments
Create request for Quotation/Proposal (RFQ/RFPs), Organize cross-functional reviews of the machine requirements, design, qualification and capability and engage machine suppliers for automated equipment design reviews and proposals
Travel to the machine suppliers for equipment qualification, acceptance testing and support during build events
Qualification
Required
Bachelor of Science Degree in Engineering, Computer Science, or related discipline
7+ years of experience with Rockwell Logix
Frequent travel to other Generac sites for support as needed. (Generally day trips)
Preferred
Expert-level experience in design, program, integration, and validation of controls in high volume automated process equipment for discrete manufacturing using Rockwell Logix and GE RXi platforms
Experience in designing controls hardware and OT infrastructures including a thorough understanding of Industrial Communication Protocols
Experience in creating technical specifications for automated manufacturing equipment, machine qualification requirements, design of experiments and failure analysis
Expertise in the design of machine safety circuits and programming of safety PLCs
Expertise with software and SCADA platforms to support Industry 4.0 manufacturing projects: including Historians and OPC Servers
Experience with machine integration with common IoT platforms
Experience with SQL and Python/Java would be a plus
Able to communicate effectively in a worldwide environment
Previous experience with SAP or equivalent ERP
Experience with Fanuc robotics a plus
Benefits
Health, Dental, Vision, 401k and many more
State-of-the-art facility with an onsite gym, walking trails, café, free parking and many employee activities
Scheduled events throughout the year that allow our employees, both current and retirees, to gather together and enjoy their time with their families and co-workers
Eligible for summer hours! (Memorial Day – Labor Day)
Pride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits many employees volunteer their time with the customer support team or on the production line while others go right into storm-affected areas to repair generators
We believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days.
Every day is Jeans Day! Dress for your day.
Product loan and discount programs
Company
Generac
Generac is the total energy solutions company powering a smarter world.
5001-10000 employees
H1B Sponsorship
Generac has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (31)
2024 (17)
2023 (14)
2022 (17)
2021 (7)
2020 (11)
Funding
Current Stage
Public CompanyTotal Funding
$300MKey Investors
GRIP ProgramUS Department of Energy
2024-10-21Grant· $50M
2024-07-17Grant· $200M
2023-10-27Grant· $50M
Leadership Team
Aaron Jagdfeld
CEO
Anne Hoskins
SVP of Policy and Market Development for Energy Technology
Recent News
2025-11-11
Company data provided by crunchbase