BorgWarner · 2 months ago
Senior Manufacturing Engineer Assembly
Arden - North Carolina - USA
Full-time
Onsite
Senior Level
5+ years expBorgWarner is a global leader in innovative and sustainable mobility solutions. The Senior Manufacturing Engineer Assembly will perform the manufacturing engineering function to help drive new product introduction and continuous improvement, focusing on developing and implementing optimal manufacturing processes and methods.
AutomotiveAutonomous VehiclesManufacturingService Industry
Responsibilities
This position is responsible for the support of manufacturing operations with respect to process development, improvement, testing, safety, quality, and cost
Coordinates with Product Line Managers, vendors, customers, and Product Development engineering to ensure customer satisfaction and adherence to BorgWarner World Class manufacturing standards
Develops effective automated and manual systems for machine tending, material handling, and assembly operations
Develops & enhances manufacturing operations including thermal and turbo assembly, tig, plasma, EB, & laser welding, balancing, fluid transfer systems, servo pressing operations, as well as verification systems including in-process and post-process gauging methods/systems
Generates RFQ specifications as required to source new equipment and custom tools
Specifies and executes machine purchases including verification of machine quality, performance and effect on process
Procures cost estimates and proposals to support planned growth, vetting suppliers for quality, capability, and reliability
Reviews and calculates labor, material, and other production costs along with reviewing schedules and future production requirements to assist management in decision making
Analyzes and plans workflow, equipment placement and space requirements to improve manufacturing efficiency while adhering to health, safety, and environmental policies
Coordinates equipment maintenance and repair services while ensuring that manufacturer’s procedures and instructions are followed to keep production equipment operational
Supports launch activities and attain key metrics (ie: OEE, scrap) at the plant
Works as part of cross functional group for product design reviews, new program launches, & continuous improvement & cost improvement activities
Generate with cross functional teams’ documents such as: Process Flows, FMEA’s, Control Plans and Work Instructions
Communicate with global support teams for lessons learned, & best practices
Performs product/process analysis for cost reduction, quality improvement and improved efficiency
Develops, implements, and documents effective cost reductions on time
Performs data analysis to measure process performance, troubleshooting, and identification of improvement opportunities
Utilizes project management tools such as flow charting, mapping, PFMEA, and timelines to achieve optimal solutions while collaborating with other Manufacturing Engineers assigned to the operations
Advances themselves technologically and applies such knowledge to best advise the organization, staying current on industry trends for equipment, tooling, gaging, testing and integration systems
Maintains confidentiality of all privileged information
Facilitates the change process at the technical level and maintains project status reports for scheduling
Keep work area in orderly condition with respect to proper materials, tools, equipment, and personal belongings. (Includes cleaning of equipment, floors, tables, etc.)
Interacts effectively with all levels of the organization, frequently participating on, or leading cross functional teams
Adheres to an appropriate and effective set of core values and beliefs and acts in line with those values
Perform other duties as requested or assigned
Qualification
Required
This position requires a degree in an Engineering discipline. A BSME, BSEE, or BSE in Mechatronics is preferred
An affinity for mechanical and electromechanical engineering & problem solving
The position requires at least 5 years of Manufacturing Engineering experience with semi-automated / automated assembly lines
Experience with automated & semi-automated assembly equipment is required
Cognex Vision system programming experience is required
DC electric torque systems experience is a required
Understanding of the APQP process is required
Understanding of lean manufacturing principles is required
Experience with quality and lean processes & tools (PPAP, statistical analysis, 8D, 5S)
Experience with automated, and semi-automated, TIG, Plasma, Laser, and/or EB Welding is required
Working knowledge of Allen Bradley PLC programming is required
Proficiency with Microsoft office software (Word, Excel, PowerPoint, and Outlook) is required
Attendance on the job is essential
Must be able to work in a team environment
Must be able to follow instructions, safety rules and regulations
A strong desire to learn, grow, and solve problems for the improvement of our production system and those who work in it
Physical & environmental requirements: Standing, walking, talking, hearing, and using hands/fingers to handle or feel are required
May need to lift up to 50 pounds occasionally
May be exposed to moderate heat, light dust, fumes, and occasional adverse weather conditions
Adequate hearing protection required for noise levels above 85 decibels
Preferred
Experience in the automotive industry preferred
Experience with high-speed balancing of turbochargers is a plus
Working knowledge of BW-PCS is plus
Working knowledge of Minitab (Statistical Analysis) is a plus
Experience with Servo Press equipment is a plus
Experience with robotic assembly equipment is a plus
Knowledge of turbochargers is a plus
Knowledge of SAP system is a plus
DFMEA, 3P, Design for Value, Design for Six Sigma type skills is a plus
Minimum 2 years of experience managing engineering projects within deadlines
CAD platform experience (Solid Works, AutoCAD, Creo, Pro-E, Inventor…)
Benefits
Day 1 Medical Coverage with potential of no monthly premium
Onsite Health Clinic for employees and dependents (age 14 and over) at no cost
Dental, Vision, Life, AD&D, and Disability Coverage
Tuition Reimbursement Program after 18 months
Retirement Savings Plan (401k) with a matching program
Company paid holidays and vacation starting Day 1
Company
BorgWarner
BorgWarner is an automotive supplier of mobility solutions for the vehicle market.
10001+ employees
H1B Sponsorship
BorgWarner has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2)
2024 (3)
2023 (14)
2022 (75)
2021 (13)
2020 (1)
Funding
Current Stage
Public CompanyTotal Funding
$1.01BKey Investors
Michigan Economic Development CorporationAdvanced Propulsion Centre UKUS Department of Energy
2024-08-08Post Ipo Debt· $1B
2023-04-19Grant· $1.86M
2023-03-24Grant
Leadership Team
Frédéric Lissalde
Retired, CEO of BorgWarner Inc.
Joseph Fadool
Chief Operating Officer
Recent News
2025-12-30
2025-12-29
2025-12-13
Company data provided by crunchbase