Form Energy · 19 hours ago
Staff Process Engineer
Weirton, WV
Full-time
Onsite
Senior Level, Lead/Staff
5+ years expForm Energy is an American manufacturing and energy technology company revolutionizing energy storage with innovative technology. The Staff Process Engineer will be responsible for designing, developing, and optimizing battery manufacturing processes, ensuring high product quality and process efficiency.
BatteryEnergyEnergy StoragePower GridRenewable Energy
Responsibilities
Lead the development and optimization of novel battery manufacturing equipment with a data driven approach
Develop and maintain FMEA, Process specifications, measurement systems GR&R, Control plan, statistical process control (SPC), and quality inspection methods (incoming, outgoing, and in-process.)
Provide data-driven feedback to the Design team (DFM) to simplify manufacturing processes
Develop novel test methods to evaluate products in real time during production
Partner closely with our Manufacturing Equipment to design, build, install, and run processes on first-of-kind manufacturing equipment
Collaborate with the product design team, R&D, quality, and supply chain, to translate product requirements into a manufacturing process that achieve our company targets
Prioritize safety across all aspects of manufacturing, ranging from process design to scaled manufacturing
Demonstrate ownership and accountability, making a major impact on our battery technology by commissioning and owning novel processes in a fast-paced manufacturing environment
Mentor, guide, and support team members with your expertise and practical experience
Qualification
Required
5+ years of experience in a fast-paced manufacturing or production environment, ideally in process engineering, NPI or scale–up
Expertise in process engineering principles, statistical analysis, and quality management systems for process optimization and improvement (FMEA, SPC, RCA, DoE)
Expertise in using statistical methods to make process development decisions (using JMP or Minitab, python or equivalent)
Experience owning manufacturing processes and showing accountability for their quality, throughput, yield, and overall success (Examples: joining processes for metal & plastics, leak testing, electrical testing, in-line quality checks)
Experience authoring process, safety, and quality documentation for best-in-class practices
Extensive hands-on experience with medium to large equipment and a desire to roll up your sleeves and fill the gaps where necessary
Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, Manufacturing Engineering, or Equivalent
Excellent communication and organizational skills
Benefits
100% of medical, dental, and vision premiums for full-time employees
80% of healthcare premiums for dependents
At least 12 weeks of paid leave for new parents
Up to 20 weeks for birthing parents
Generous vacation policies
Company
Form Energy
Form Energy is an energy technology company that produces electric grids and accelerates the transition to clean energy.
501-1000 employees
H1B Sponsorship
Form Energy has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (29)
2024 (27)
2023 (7)
2022 (3)
2021 (3)
Funding
Current Stage
Late StageTotal Funding
$1.57BKey Investors
Trinity CapitalT. Rowe PriceUS Department of Energy
2024-12-16Debt Financing· $50M
2024-10-09Series F· $405M
2024-08-06Grant· $147M
Leadership Team
Mateo Jaramillo
CEO/co-founder
Marco Ferrara
Co-Founder, Chief Digital Officer
Recent News
EIN Presswire
2025-10-27
2025-10-05
Company data provided by crunchbase