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Knauf North America · 23 hours ago

Process Engineer, Furnace

Lanett, AL

Full-time

Onsite

Mid, Senior Level

3+ years exp

Knauf Insulation North America is the world's fastest-growing insulation manufacturer, committed to environmental conservation and sustainable practices. The Process Engineer will enhance furnace, batch, and binder processes in fiberglass manufacturing, working collaboratively with cross-functional teams to drive innovation and optimize manufacturing processes.

Building Materials

Comp. & Benefits

Responsibilities

Oversee the delivery of glass to the Process Group, ensuring it meets required standards for viscosity, temperature, and chemical composition

Manage furnace operations to maintain optimal performance, proper maintenance, and efficient process settings

Oversee and maintain the inventory of refractory materials to ensure uninterrupted operations

Stay up-to-date on the relationship between glass chemistry and its properties to drive process improvements

Supervise the plant's recycled water system, including filtration, treatment, and disposal, ensuring compliance with environmental and operational standards

Conduct in-depth technical analyses of manufacturing and process data, leveraging insights to enhance processes and exceed customer expectations

Plan, coordinate, and execute furnace maintenance and repair activities, utilizing both internal and external resources effectively

Manage all batch house operations, including raw material unloading, mixing, and overall process efficiency

Monitor and maintain raw material inventory to support uninterrupted production

Continuously identify and implement innovative ideas and methods to improve manufacturing capabilities, efficiency, and productivity

Collaborate with the Process Engineering Manager to execute projects aimed at achieving departmental goals, including cost reduction, productivity improvements, process optimization, capacity expansion, scrap reduction, and product enhancements

Lead and contribute to cross-functional projects focused on process and product optimization, innovation, cost efficiency, and other strategic business initiatives

Drive the highest levels of employee retention and engagement to ensure a sustainable workforce

Foster a culture of innovation, collaboration, and accountability within the organization

Instill an environment of inclusion, where all employees feel that they can contribute and impact the company in a positive manner

Qualification

Process EngineeringLean Six SigmaGlass ManufacturingSAPMinitabChemistry KnowledgeMicrosoft OfficeProject ManagementProblem-SolvingEffective CommunicationLeadership

Required

Bachelor's Degree in Mechanical, Chemical, Ceramic Engineering, or a related field

Minimum of 3 to 5 years of experience in Process or Manufacturing Engineering within a similar environment

Strong understanding of chemistry as it applies to glass, binder, and wash water processes in manufacturing

Comprehensive knowledge of machinery design, functionality, and large industrial equipment

Solid understanding of manufacturing regulations, standards, and Continuous Improvement methodologies, including Lean Six Sigma tools

Exceptional problem-solving, critical thinking, and troubleshooting skills

Strong organizational and project management capabilities

Effective communication skills to collaborate across all levels of the plant, as well as with Corporate Engineering and R&D teams

Ability to interpret and create technical drawings, write work instructions, and develop procedures

Skilled in directing maintenance and repair activities for equipment

Hands-on approach with a collaborative mindset to engage with employees and identify process or system improvements

Leadership and coaching abilities to guide and develop team members

Strong decision-making skills with the ability to handle conflict resolution professionally

Proficient in Microsoft Office Suite, including Excel, Word, and PowerPoint

Preferred

Lean Certifications and/or Green/Black Belt in Lean Six Sigma

Industry experience in glass or insulation manufacturing

Familiarity with furnace and fiberization processes

Proficiency in SAP and Minitab

Benefits

Medical, Dental, Vision – starting on day one!

Virtual Medical Services

Fertility and adoption benefits

401(k) Retirement Plan (earn 100% matching on your first 6% contribution and fully vested day one)

Paid parental leave

Paid Family Leave

Company provided Salary Continuance (Short-term Disability)

Company paid life insurance

Paid Time Off (PTO)

Paid Holidays

Vacation

Tuition Reimbursement

Employee Assistance Program (EAP)

Plus, more!

Company

Knauf North America

Are you interested in working for a company that’s just as passionate about energy conservation & sustainability as you are? Knauf North America is the world's fastest-growing insulation manufacturer in the world.

Founded in 1978

Shelbyville, Indiana, USA

1001-5000 employees