Form Energy · 4 days ago
Staff Process Engineer
Weirton, WV
Full-time
Onsite
Senior Level, Lead/Staff
7+ years expForm Energy is an American manufacturing and energy technology company focused on revolutionizing energy storage. They are seeking a Staff Process Engineer to design, develop, and scale manufacturing processes for their Iron-Air multi-day battery, directly impacting the efficiency and quality of production.
BatteryEnergyEnergy StoragePower GridRenewable Energy
Responsibilities
Partner closely with our Manufacturing Equipment Team to give manufacturing process design feedback, install and commission, and run processes on first-of-kind manufacturing equipment
Commission and qualify new processes using structured experimentation and risk-based decisions-making
Perform equipment and process capability studies and implement SPC ready strategies to ensure consistent quality at scale and effective handoffs to operations
Drive continuous improvement through root cause analysis, statistical analysis, and hands-on testing
Mentor and support technicians and junior engineers during process development, scale-up, and issue resolution
Collaborate with cross-functional teams to integrate materials, equipment, process design with a strong focus on safety and manufacturability
Qualification
Required
7+ years of experience with process engineering in a pilot line or fast-paced manufacturing environment, such as NPI or scale-up
Some proficiency in experimental design, statistical analysis (JMP or Minitab) and structured problem solving
Track record of scaling processes from concept to production with hands-on ownership of critical process parameters
Comfortable navigating ambiguity and working across equipment, materials, operations, and quality
Excellent documentation, collaboration, organization, and communication skills, especially in cross-functional or multidisciplinary settings
Bachelor's degree in Mechanical Engineering, Materials Science, or Manufacturing Engineering
Preferred
Experience with powder processing, thermal treatments, welding, or metallurgical systems is a strong bonus
Benefits
100% of medical, dental, and vision premiums for full-time employees
80% of healthcare premiums for dependents
At least 12 weeks of paid leave for new parents
Up to 20 weeks for birthing parents
Generous vacation policies
Company
Form Energy
Form Energy is an energy technology company that produces electric grids and accelerates the transition to clean energy.
501-1000 employees
H1B Sponsorship
Form Energy has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (29)
2024 (27)
2023 (7)
2022 (3)
2021 (3)
Funding
Current Stage
Late StageTotal Funding
$1.57BKey Investors
Trinity CapitalT. Rowe PriceUS Department of Energy
2024-12-16Debt Financing· $50M
2024-10-09Series F· $405M
2024-08-06Grant· $147M
Leadership Team
Mateo Jaramillo
CEO/co-founder
Marco Ferrara
Co-Founder, Chief Digital Officer
Recent News
Clean Technica
2026-01-11
EIN Presswire
2025-10-27
2025-10-05
Company data provided by crunchbase