Overview Energy · 2 months ago
Mechanical Engineer Lead
Ashburn, VA
Full-time
Onsite
Senior Level, Lead/Staff
9+ years expOverview Energy is a mission-driven team committed to delivering space-based solar power to the world. The Mechanical Engineer Lead will lead the design, development, and testing of spacecraft mechanical systems, collaborating closely with cross-functional teams to ensure mission requirements and reliability standards are met.
AerospaceHardwareSatellite Communication
No H1B
U.S. Citizen Only
Responsibilities
Lead the end-to-end development, prototyping, and integration of structures, mechanisms, and satellite configurations for new systems, collaborating closely within a cross-functional engineering team
Design and model parts, assemblies, and components in CAD software (such as NX), ensuring manufacturability, ease of assembly, and complete product definition including drawings, GD&T, and test procedures
Apply design-for-manufacturing (DFM) principles and rapid prototyping techniques to optimize spacecraft designs for simplicity, reduced cost, and efficient production
Oversee component and subsystem ownership from concept through production, including vendor coordination, assembly, testing, and lifecycle support
Perform and validate structural analyses using both analytical methods and advanced industry software to ensure compliance with engineering and mission standards
Verify designs through environmental and performance testing, documenting results for traceability, quality assurance, and future reference
Manage system-level design and configuration through all program phases, from initial concept to final integration, ensuring quality control, documentation, and technical consistency at each stage
Qualification
Required
Bachelor's degree in Mechanical or Aerospace Engineering, or equivalent hands-on experience in a mechanical engineering role
Minimum of 9 years of experience in mechanical design, analysis, and testing
Strong proficiency with 3D CAD software (such as NX or SolidWorks) and FEA (finite element analysis) tools
Solid understanding of GD&T, design-for-manufacturing (DFM) principles, and mechanical design best practices
Strong understanding of dynamic mechanical system design, analysis, and failure modes
Experience with rapid prototyping and hands-on mechanical assembly
Familiarity with harness layout and design
Proven ability to own and deliver complex mechanical systems from concept through final implementation
Effective problem-solving skills, with the ability to quickly iterate and incorporate feedback from cross-functional teams
Excellent organizational and communication skills, with experience mentoring and collaborating across engineering disciplines
Preferred
Experience with insourced satellite deployment mechanisms and related integration or testing activities
Proven ability to thrive in a fast-paced spacecraft design and manufacturing environment
Hands-on experience with advanced manufacturing techniques, including CNC machining, 3D printing, and other precision fabrication processes
Experience defining and documenting procedures for satellite environmental testing, as well as processing and interpreting test data
Demonstrated application of GD&T principles to spacecraft designs to ensure precise manufacturing and inspection
Benefits
Medical, dental, vision, disability, and life insurance coverage
Health and wellness stipend
6 weeks of paid time off
Parental leave
Employer 401K matching
Company
Overview Energy
Overview Energy is an aerospace startup
11-50 employees
Funding
Current Stage
Early StageTotal Funding
$18.47M2024-07-02Series Unknown· $11.67M
2022-09-01Seed· $6.8M
Leadership Team
Marc Berte
Founder / CEO
Recent News
2026-01-16
IEEE Spectrum
2026-01-13
Company data provided by crunchbase