VulcanForms Inc. · 1 week ago
Staff Manufacturing Process Engineer
Devens, MA
Full-time
Onsite
Senior Level, Lead/Staff
$96K/yr - $132K/yr
7+ years expVulcanForms Inc. is a pioneering company in laser metal additive manufacturing, reshaping critical product manufacturing. The Staff Manufacturing Process Engineer will develop equipment and optimize processes for efficient manufacturing solutions, collaborating cross-functionally on new product introductions and providing technical leadership to the Production Team.
IndustrialInfrastructureManufacturingSustainability
Responsibilities
Define and support the design of post-processing steps (e.g., Machining, laser engraving, abrasive blasting, deburring) for new product introductions; turn product designs and requirements into robust, scalable manufacturing processes
Oversee the implementation of manufacturing processes by collaborating with in-house technicians and external suppliers. Coordinate and support with machine setup and process validation while maintaining technical ownership
Define functional requirements for tooling, fixturing, and post-processing equipment, including identifying opportunities for automation or capital investment to improve productivity. Translate requirements into functional designs and drive their manufacture and implementation
Write and maintain detailed work instructions, standard operating procedures (SOPs), and process documentation to ensure repeatable and high-quality production
Support with encoding production process into the ERP/MES system to enable successful product transition to production
Lead Installation Qualifications (IQ) for manufacturing equipment and support QC and Quality Engineering in Operational and Performance Qualifications (OQ/PQ). Help ensure all processes meet quality and regulatory requirements
Engage early in the NPI process to understand part requirements and contribute to design-for-manufacturability (DFM) decisions. Work closely with design, quality, and production teams to align on cost, capability, and scalability
Collaborate with product and manufacturing teams to define takt time, throughput targets, and resource needs (equipment, labor, space) to support forecasted production volumes – including estimating manufacturing costs and time standards for new and existing products
Work with the HSSE team to assess risks and ensure that new equipment and processes meet internal safety and ergonomic standards
Drive process improvements aimed at scrap reduction and cost savings using root cause analysis, lean tools and data-driven decision making
Qualification
Required
Bachelor's degree in Mechanical, Manufacturing, or Industrial Engineering (or related field)
7+ years of experience in manufacturing engineering, with a focus on post-processing and/or subtractive methods (e.g., machining, blasting, fixturing)
Hands-on experience developing and scaling production processes, including working with CNC equipment and subtractive manufacturing techniques
Proficiency in process qualification tools and methods (e.g., PFMEA, DOE, IQ/OQ/PQ)
Strong cross-functional collaboration skills, including working with suppliers, technicians, and internal engineering, quality, and production teams
Experience creating and maintaining process documentation (e.g., SOPs, work instructions, validation plans)
Knowledge of Lean Manufacturing, root cause analysis, and continuous improvement methods
Preferred
Experience with metal additive manufacturing and transitioning printed parts to finished product
Familiarity with CNC machining principles, GD&T, and tooling design (hands-on or oversight)
Experience with robotics and automation. Programming experience with FANUC and KUKA preferred
Exposure to ERP/MES systems, manufacturing data tools, and safety or ergonomic assessments
Benefits
Medical
Dental
Vision
Life insurance
Generous paid time off
401(k) plan with company match
Company
VulcanForms Inc.
VulcanForms builds and operates advanced digital manufacturing infrastructure that enables the world's critical industries to innovate, grow, and deliver sustainable impact.
201-500 employees
H1B Sponsorship
VulcanForms Inc. has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2)
2024 (1)
2023 (1)
2022 (2)
2021 (1)
Funding
Current Stage
Growth StageTotal Funding
$355MKey Investors
D1 Capital PartnersEclipse VenturesFontinalis Partners
2022-07-05Series C· $250M
2020-05-15Series B· $77M
2019-05-03Series Unknown· $5M
Leadership Team
Kevin Kassekert
Chief Executive Officer
A. John Hart
Co-Founder
Recent News
2025-05-04
2025-05-04
2025-05-04
Company data provided by crunchbase