Sr Engineer Process jobs in United States
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Zachry Group · 20 hours ago

Sr Engineer Process

Zachry Group is currently searching for a Senior Process Engineer to support their Houston Westchase Design Center. The Senior Process Engineer will be responsible for routine engineering and design tasks, including developing process flow diagrams and conducting hydraulic analysis for piping systems.

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H1B Sponsor Likelynote

Responsibilities

Responsible for developing process flow diagrams (PFD), piping and instrumentation diagrams (P&ID), and Process/Mechanical Equipment Datasheets
Responsible for developing Heat and Mass Balance
Responsible for sizing and rating various equipment like pumps, horizontal and vertical vessels, heat exchangers, and air coolers
Responsible for performing hydraulic analysis and calculations for piping systems. Experience to include evaluating systems involving single phase, two phase, slurries, water hammer, slug flow, and distribution networks. Tools required should range from spreadsheet through rigorous software evaluations
Translate project design basis requirements, client specifications, and contract documents into definable process tasks
Support Zachry quality program, ensuring proper quality checks and verifying proper documentation of input data
Responsible for engineering and design of the Process engineering scope of assigned projects‎. ‎Independently evaluates, ‎selects, ‎and applies standard engineering techniques, ‎procedures, and criteria
Support projects as an individual contributor. As needed, supervise, coordinate, and review work of a small team of engineers to accomplish project or department objectives
Participate in various client Process Hazard Analysis reviews (i.e. risk review, HAZID, HAZOP/LOPA)
Responsible for design of relief system including contingency analysis, relief valve sizing, flare header design, and flare header analysis
Present technical information to peers and/or clients for review and comment
Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems
Evaluate equipment and process to ensure compliance with safety and environmental regulations
Coordinate with offshore High Value Engineering Center for engineering execution
Other duties as assigned
Must maintain active status in a drug and/or alcohol testing consortium

Qualification

Chemical EngineeringMechanical EngineeringProcess DesignHydraulic AnalysisPFDP&ID DevelopmentH&MB DevelopmentRelief Device DesignProcess Modeling SoftwareTeam CoordinationLearning New TechnologiesCommunication SkillsAttention to Detail

Required

Bachelor's Degree in Chemical or Mechanical Engineering
15+ years of experience working as a Process / Mechanical Engineer in industries such as Oil Refining, Gas Processing, Power, or Chemical industries
7+ years working in Power, refining/gas processing, Petrochemical or similar PSM regulated industries
5+ years working in an Engineering firm as a Process / Mechanical engineer
Comprehensive understanding of processes typically seen in Power / Process plants
Some travel (<25% expected) including visits to client sites with walkdowns in industrial environments; full compliance with site safety requirements and adhering to Zachry and client safety policies is essential
Experience applying standard engineering techniques, ‎procedures, and design criteria to ensure properly designed systems with accurate documentation and designs compliant with safety and environmental regulations
Experience in PFD, P&ID and Equipment Datasheet development
Proficient in H&MB development, equipment and instrumentation process specification and performing hydraulic analysis
Strong background in the development of HMB for Combined Cycle Projects preferred
Knowledge of Performance Guarantees including emissions compliance
Experience in the specification of fixed and rotating equipment including STG, CTG, and HRSG
Strong knowledge of ASME and API 520/521 with proficiency designing relief devices and associated collection headers
Excellent Communication Skills (Active Listening, Verbal, and Written)
Excellent Attention to Detail – in own work as well as demonstrated in checking work of others
Proven history of meeting schedule commitments and planning resources required
Proficient with Process modeling software (AspenTech suite preferred)
Demonstrated desire to learn new technologies and apply learnings to current projects

Preferred

Licensed Professional Engineer
Experience utilizing the Thermoflow suite of Software Tools to develop HMB and TIC estimates
Experience utilizing Aspen Hysys suite of products, AFT, Fathom, Arrow, Impulse, as well as Korf, HTRI, Flarenet, and iPRSM
Knowledge and/or experience in EPC Power business
Experience with designing OSBL/Utility scopes required to support Licensor packages as well as converting PDP
Past exposure to environmental permitting and citing studies
Active member of professional organizations/committees

Company

Zachry Group

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Zachry Group is America's pace-setter in turnkey construction, engineering, maintenance, turnaround and fabrication services.

H1B Sponsorship

Zachry Group has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2)
2024 (2)
2022 (1)
2020 (1)

Funding

Current Stage
Late Stage

Leadership Team

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Douglas Culp
SR. I&E QA/QC INSPECTOR
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Jana Jordan
Talent Acquisition Partner - Engineering Group
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Company data provided by crunchbase