Senior Manufacturing Controls Engineer jobs in United States
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BAND-IT IDEX ยท 9 hours ago

Senior Manufacturing Controls Engineer

BAND-IT IDEX is a company offering diverse career opportunities across various fields. They are seeking a Senior Manufacturing Controls Engineer responsible for designing, implementing, and optimizing manufacturing processes to enhance efficiency and ensure high-quality production.

EnergyIndustrialManufacturingMechanical EngineeringProduct Management
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H1B Sponsor Likelynote

Responsibilities

Design and develop control systems for manufacturing equipment and processes
Identify and implement corrective actions to resolve manufacturing process problems through testing, evaluation, and analysis
Implement automation solutions to improve production efficiency and reduce costs
Troubleshoot and correct electrical, instrumentation, and process problems associated with production equipment. PLC, HMI, and other control devices, emphasis on PLC controlled servo/stepper motors and sensor technologies
Develop and document functional specifications for production systems including the interface between hardware and software
Develop factory-wide sustainable standards for automation controls, hardware, software PLC&HMI, and process monitoring
Work with cross-functional teams to ensure product designs are optimized for manufacturability and scalability
Partner with maintenance, manufacturing engineering, operations, and quality engineering to implement process improvements, i.e. PLC & HMI program changes
Partner with maintenance and operations to solve equipment availability (downtime) related to motor driven control elements
Create electrical schematics and oversee the build of new industrial electrical control panels, which are NFPA79/NEC/UL508A compliant
Participate in projects involving equipment upgrades, new installations, and process optimization. SNew Equipment Process (NEP) projects to replace, improve, and/or start manufacturing processes
Provide technical guidance, support, and training to the manufacturing team and operations team
Actively model IDEX values: Team, Trust, and Excellence
Performs other related duties as assigned

Qualification

PLC programmingHMI program developmentIndustrial networkingElectrical designData analysisLean ManufacturingServo/Stepper motor knowledgeCommunicationInterpersonal skillsProblem solvingAdaptability

Required

Bachelor's degree in Electrical Engineering, Controls Engineering, or related field, required
5+ years of experience with controls, automation, electrical design, troubleshooting, and machine commissioning
Experience with Rockwell PLCs / HMI, required
Systems integration experience, i.e. integration of various servo, sensor and vision technologies through PLC and HMI, required
Proficiency in PLC programming (e.g., Allen-Bradley, Siemens), SCADA systems, and industrial networking
Proficient in Programmable Logic Controllers (PLCs) programming (Rockwell/ Allen Bradley)
Proficient in HMI program development, to include a wide range of controller generations from SLC500 to ControlLogix
Demonstrated ability to develop Human-Machine Interfaces (HMIs) to facilitate interaction between operators and machinery
Knowledge of industry standards and regulations to ensure compliance and maintain safety in control systems
Knowledge of servo / stepper motor theory of operations and condition monitoring techniques
Demonstrated ability to program and implement a variety of machine sensors (Cognex machine vision, digital, and analog devices)
Working knowledge of industrial robots and ability to develop repeatable program architecture
Knowledge of current standards and codes as related to machine safety and fail-safe design (ISO, NFPA, NEMA, NEC, ANSI)
Demonstrated ability to connect a variety of plant and machine systems through the required communication protocols (Serial, OPC, FTP)
Demonstrated experience in Electrical AutoCad / Solidworks. Must be able to design control circuits, overload protection, create and edit machine electrical drawings
Demonstrated experience in data analysis using basic statistical comparison techniques & Statistical Process Control (SPC)
Excellent communication skills, both written and verbal
Demonstrated experience working collaboratively with key stakeholders

Preferred

Experience with Lean Manufacturing, Six Sigma, or similar methodologies is a plus

Benefits

Health benefits
401(k) retirement savings program with company match
PTO

Company

BAND-IT IDEX

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Founded in Denver, Colorado in 1937, BAND-IT is acknowledged as the world's leader in quality engineered band clamping systems.

H1B Sponsorship

BAND-IT IDEX has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2024 (2)
2023 (1)
2021 (1)
2020 (1)

Funding

Current Stage
Growth Stage
Company data provided by crunchbase