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Sentry Equipment · 1 month ago

Operations Engineer I

Houston, TX

Full-time

Onsite

New Grad, Entry Level

$84K/yr - $105K/yr

Sentry Equipment is focused on driving excellence in manufacturing processes and product quality. The Operations Engineer I role involves optimizing production flows, enhancing product reliability, and implementing quality assurance measures throughout the operational lifecycle.

Analytics

Responsibilities

Design, develop, and optimize manufacturing processes for new and existing products to achieve desired quality, cost, and efficiencies (e.g., cycle time, waste elimination)

Develop and maintain robust process documentation (SOPs, control plans, work instructions)

Identify and implement opportunities for automation, process improvement, and technological advancements

Conduct time studies with a view of improving utilization and overall operational efficiency

Collaborate with R&D and Design teams on Design for Manufacturability (DFM) and Design for Quality (DFQ) initiatives

Develop, implement, and monitor in-process quality control measures and final product inspection plans

Conduct thorough Root Cause Analysis (RCA) for manufacturing deviations, defects, and customer complaints, implementing effective Corrective and Preventive Actions (CAPA)

Perform statistical process control (SPC) analysis and implement control charts to monitor process stability and capability

Lead/participate in FMEAs (Failure Mode and Effects Analysis) and control plan development

Ensure compliance with internal quality management systems (e.g., ISO, IATF) and relevant industry standards

Drive Lean Manufacturing and Six Sigma initiatives (e.g., Kaizen events, 5S, Value Stream Mapping) to eliminate waste and improve operational performance

Utilize data analytics to identify trends, predict potential issues, and propose proactive solutions

Implement and verify the effectiveness of corrective actions and process changes

Work cross-functionally with Production, R&D, Supply Chain, and other departments to ensure seamless operational flow and resolve complex issues

Support the selection, installation, qualification, and optimization of manufacturing equipment and tooling

Validate measurement systems (MSA) and ensure the accuracy of inspection equipment and methods

Mentor and support colleagues in developing a holistic understanding of process and quality interactions

Actively participate in integrated Operations Engineering team meetings (e.g., daily stand-ups) to share insights, discuss challenges, and align on objectives

Additional responsibilities as assigned by supervisor

Qualification

Process DevelopmentRoot Cause AnalysisLean ManufacturingSix SigmaData AnalyticsStatistical Process ControlQuality Management SystemsContinuous ImprovementCollaborationMentoring

Required