Process Engineer jobs in United States
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ALKEGEN · 2 days ago

Process Engineer

Alkegen is an innovation-driven leader focused on battery technologies, filtration media, and specialty insulation and sealing materials. The Process Engineer is responsible for developing, optimizing, and improving manufacturing processes to increase efficiency, reduce cost, and ensure high product quality, collaborating closely with various teams to drive continuous improvement across the business.

Industrial EngineeringMachinery Manufacturing
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H1B Sponsor Likelynote

Responsibilities

Participate in ideation sessions that deliver quantifiable savings in labor efficiency, material usage, scrap reduction and energy consumption
Analyze, develop, and optimize manufacturing processes to improve safety, quality, throughput, and cost savings trackable through P&L statements
Design and implement process improvements using Lean manufacturing, Six Sigma, and root-cause analysis methodologies
Evaluate equipment performance, identify bottlenecks, and coordinate with maintenance and suppliers to implement solutions
Develop process flow diagrams (PFDs), layouts, and time studies to ensure efficient use of resources and optimal workflow (Value Stream Mapping a plus)
Create and maintain detailed process documentation, including work instructions, standard operating procedures (e.g., SOPs, Control Plans, PFMEA a plus)
Support cross-functional teams in troubleshooting production issues and implementing corrective and preventive actions (e.g., 8D, 5 Whys, CAPA)
Participate in new product introduction (NPI) activities and ensure manufacturability through DFM/DFA principles
Monitor key process metrics and drive continuous improvement initiatives using data-driven decision making
Participate in Management of Change (MoC) processes to ensure that all modifications to equipment, processes, materials or procedures are evaluated, approved, communicated, and implemented safely and effectively
Possess a strong sense of ownership and ability to be a self-starter to take the initiative to move projects forward
Be a role model in the plant ensuring to promote a safe working environment while supporting compliance with safety, environmental, and regulatory requirements

Qualification

Lean Six SigmaProcess ImprovementCAD ToolsStatistical AnalysisManufacturing ProcessesQuality Management SystemsERP/MRP SystemsProblem-SolvingCommunicationProject ManagementSelf-Starter

Required

Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related field
2–5 years of experience in manufacturing or process engineering roles
Strong knowledge of Lean Six Sigma manufacturing principles and process improvement methodologies (DMAIC methodology a plus)
Proficiency with CAD tools (SolidWorks Autodesk Inventor, AutoCAD, or equivalent)
Experience with statistical analysis and use of tools such as Minitab or JMP
Excellent problem-solving, communication, and project management skills

Preferred

Lean Six Sigma certification (Green Belt or higher)
Strong background in manufacturing processes
Experience with Quality Management Systems (ISO 9001 and IATF 16949 a plus)
Familiarity with ERP/MRP systems (ETQ, Reliance, SAP, Oracle, etc.)
Knowledge of PLCs, automation systems, or robotics

Company

ALKEGEN

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Alkegen is a specialty materials platform that provides high-performance materials used in advanced applications such as filtration media. It is a sub-organization of Clearlake Capital Group.

H1B Sponsorship

ALKEGEN has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
2022 (1)
2021 (3)
2020 (1)

Funding

Current Stage
Late Stage
Total Funding
$2.12B
Key Investors
Oak Hill Advisors
2024-09-30Debt Financing· $2.12B

Leadership Team

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John Dandolph
President and CEO
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Derek Boyce
Vice President and Operating CFO
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Company data provided by crunchbase