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General Motors · 2 days ago

Senior Design for Manufacturing, Testing, Tooling Engineer

Warren, MI

Full-time

Hybrid

Senior Level, Lead/Staff

$121K/yr - $240K/yr

7+ years exp

General Motors is at the forefront of the transformation of automotive with the electrification of their portfolio. They are seeking a Senior Design for Manufacturing, Testing, and Tooling Engineer to lead in-house development of GM electronics design, focusing on the integration of manufacturing, testing, and tooling into module design processes.

AutomotiveElectric VehicleInformation ServicesManufacturingTransportation

No H1B

Responsibilities

Work with cross functional teams for the selection of test point location, in-circuit board coverage, functional test requirements from design teams, and programming requirements from design/CM teams

Expertise in process from bare board to fully populated, soldered, tested PCB

Expertise in Solder Paste/Stencil process and materials, SPI Solder process Inspection, Acceptance Criteria, SMD placement, line loading, AOI, Reflow profile, Intermetallic and PCB surface finish

Perform design calculations, GD&T and tolerance stacks required for tooling and test fixtures

Create 3D CAD, 2D CAD & lead CAD reviews with stakeholders

Develop analysis and test plans for new designs, perform proof of concept tests and analysis

Lead prototyping and testing, analyze test data, and make necessary adjustments to manufacturing process/materials, in-plant testing and tooling designs

Work with electrical engineers and PCBA designers to integrate components into test fixtures for in-circuit, functional, and in-process SW programming

Build partnerships with functional peers internally within GM and externally at CM suppliers to align on ECU design per development cycles

Develop virtualization technologies that help accelerate and de-risk product development

Communicate Contract Manufacturing progress and risks to stakeholders and customers

Drive Cross CM strategies for commonality within GM’s in-house designs

Solid organizational skills and the ability to manage multiple projects simultaneously

Qualification

DFM/DFT experience3D CAD modelingElectronic module designTolerance analysisTest SW developmentCollaboration skillsMechanical designAnalytical skillsHands-on experience

Required

BS in Electrical or Mechanical Engineering or equivalent engineering degree

7+ years in-plant electronic control module manufacturing experience leading a cross functional team of Design/Manufacturing engineers for best in class DFM and DFT designs

Collaborative, team centered experience which leads to on-time delivery of quality products

Exceptional collaboration and teamwork skills; demonstrated ability for working across functional and organizational boundaries

Proficiency in 3D CAD modeling, 2D drawings, schematic designs, test SW development, tolerance analysis, design for manufacturability, and assembly

Strong analytical skills and engineering fundamentals in manufacturing, testing, tooling of automotive electronic modules

Hands-on experience engaging with electronics manufacturers

Preferred

Master's degree/PhD in Electrical or Mechanical Engineering

Mechanical design of PCBAs, computers, or automotive electronics

Experience establishing a DFx organization within an automotive OEM

Industry leading expertise with aspects of manufacturing including: Designed SMT placement equipment, solder reflow equipment, Developed AOI, SPI, Assembly line transfer equipment