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DG Foods LLC · 1 month ago

Ammonia Refrigeration Supervisor

Bastrop, LA

Full-time

Onsite

Senior Level

5+ years exp

DG Foods LLC is a premier poultry custom processor and portioner dedicated to high-quality products and a safe workplace. The Ammonia Refrigeration Supervisor will oversee the operation and maintenance of ammonia refrigeration systems, ensuring safety and efficiency while managing a team of technicians and compliance with safety regulations.

Food and BeverageFood ProcessingRetail

No H1B

Responsibilities

Oversee the daily operation of ammonia refrigeration systems, ensuring they run safely and efficiently

Develop and implement both preventive and predictive maintenance schedules to minimize downtime and ensure system reliability

Troubleshoot system issues and lead technicians in the repair of refrigeration equipment, including compressors, pumps, and condensers

Conduct routine inspections to observe the operating condition of all equipment and identify any necessary repairs or adjustments

Perform proper installation, maintenance and adjustments of all associated equipment in site utilities and the refrigeration cycle. Recognize potential problems, worn parts and perform necessary repairs

Knowledge for the operation and repair of two stage anhydrous ammonia refrigeration system, screw compressor and booster, reciprocating compressor, rotary booster, evaporative condensers, ammonia pumps and controls and associated system equipment

Troubleshoot malfunctions in a wide variety of wastewater equipment, steam equipment, compressors, and Anhydrous Ammonia refrigeration system problems with or without the aid of blueprints, operation manuals or schematics

Oversee other utility systems, but not limited to, such instantaneous hot water heaters, compressed air and antimicrobial distribution systems

Supervises and coordinates daily activities of employees in utilities and refrigeration including establishes work schedules that support production activities that provide for timely repair and maintenance of facility buildings, grounds and equipment to established safety and health standards

Perform other duties as assigned

Enforce strict safety procedures and ensure all maintenance activities adhere to federal, state, and local regulations

Facilitate and manage the facility's Process Safety Management (PSM) and Risk Management Plan (RMP) programs, which are critical for controlling the risks associated with hazardous chemicals like ammonia

Maintain accurate records of all maintenance activities, inspections, and safety measures. Prepare for and participate in regulatory and internal compliance audits

Lead or be a part of the hazardous materials (HAZMAT) response team and oversee emergency action plans related to ammonia leaks

Immediately inform Manager/Supervisor of safety, sanitation, and quality issues

Adhere to all company Good Manufacturing Practices (GMP’s)

Help to maintain the highest quality of finished product and is a member of the facility HACCP team to help maintain sanitary equipment design and food safety standards

Supervision: Lead, train, and mentor a team of refrigeration technicians and operators

Task coordination: Organize and manage the team's workload, prioritizing tasks to meet production schedules

Training: Conduct training for team members in proper operating techniques, new procedures, and safety protocols

Performance management: Set performance goals for the team, monitor work quality, and provide feedback and coaching

Reporting: Prepare reports on system performance, maintenance activities, and issues for management review

Budgeting: Assist in budget preparation and control expenditures related to the utilities and refrigeration department

Inventory management: Collaborate with vendors and parts room staff to manage the inventory of spare parts and supplies

Vendor relations: Coordinate and oversee the work of outside contractors, ensuring they meet safety and quality standards

Qualification

Ammonia refrigeration systemsPreventive maintenancePSM/RMP programsRETA certificationIndustrial ammonia trainingOSHA/EPALeadership experienceBlueprint readingCommunicationProblem-solving skillsOrganizational skills

Required

At least eighteen (18) years of age

RETA training and certification of CRST

Completion of an Industrial ammonia refrigeration training program

In depth knowledge in all aspects of refrigeration equipment/systems (IE., pneumatics, plumbing, electrical, controls, etc.)

Hands on experience with ammonia refrigeration systems and PSM/ARM programs

5+ years of verifiable ammonia refrigeration experience operating and maintaining ammonia refrigeration systems of more than 10,000 pounds of ammonia

2+ years of supervisor and/or leadership experience

Knowledge of OSHA and EPA regulations

Ability to work in confined spaces

Working knowledge of Parts Inventory Systems and Work Order Systems

Strong self-motivational skills

Ability to reprioritize as issues arise

Ability to read and understand blueprints and/or schematics

Knowledge of 5S to maintain a safe and clean work environment

Must be flexible to support business needs that include weekends and other off shifts

Strong organizational and decision-making skills

Strong leadership, communication and problem-solving skills

Must be legally eligible to work in accordance with federal and state law

Must have dependable transportation to and from DG Food facilities, no exceptions

Must be able to work various hours/holidays/weekends as required

Ability to work in a cold and wet environment

Ability to work in an office environment

Ability to lift and maneuver up to 50 pounds

Specific vision abilities required by this job include close vision, distance vision, peripheral vision, depth perception, and the ability to adjust focus