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Chromalloy Corporation · 1 month ago

Continuous Improvement - Intern (Part Time)

Orangeburg, NY

Internship

Onsite

Intern

Chromalloy Corporation is a global engineering & solutions company providing aftermarket parts and repairs for aircraft engines and gas turbines. They are seeking a Continuous Improvement Part-Time Intern to support operational excellence by applying Lean principles and collaborating with cross-functional teams to enhance quality and efficiency in aerospace manufacturing.

3D PrintingAutomotiveLogisticsManufacturing

No H1B

U.S. Citizen Only

Responsibilities

Drive CI Initiatives: Champion site-wide initiatives including 5S, 2 Second Lean, and Kaizen events to maintain a standardized and high-performance culture

Process Optimization: Conduct time observation studies and utilize Value Stream Mapping (VSM) to identify bottlenecks in both OEM and Repair processes

Rapid Prototyping: Design and fabricate shop aids, jigs, and fixtures (utilizing tools such as 3D printing or standard fabrication methods) to solve ergonomic or process issues

Data Analysis: Analyze performance metrics to track the progress of improvement projects and generate actionable reports for leadership

Cross-Functional Collaboration: Engage directly with production supervisors, quality engineers, and shop floor operators to ensure processes are compliant with customer needs and safety standards

Waste Elimination: Identify and execute solutions to eliminate the 8 forms of waste (DOWNTIME) in manufacturing processes

Safety & Ergonomics: Support projects involving safety and ergonomic improvements to ensure a healthy work environment

Qualification

Lean ManufacturingData Analysis3D PrintingMicrosoft OfficeCAD DesignHands-On AptitudeCommunicationCross-Functional Collaboration

Required

Currently pursuing a Bachelor's degree in Industrial, Mechanical, or Aerospace Engineering (or equivalent)

Excellent verbal and written communication skills with the ability to interact effectively with everyone from shop floor operators to upper management

Experience with Microsoft Office (Excel, PowerPoint, Word) and Visio

Ability to read, write, and speak fluently in English

Preferred

Experience with 3D printing (FDM), including CAD design (NX/SolidWorks/Fusion 360), slicing software, and printer maintenance is highly desired

Academic or practical exposure to Lean Manufacturing or Six Sigma concepts (Green Belt is a plus)

Comfort using basic hand and power tools (tape measure, drill, etc.) for rapid prototyping and shop floor improvements

Previous experience with data collection and root cause analysis

Benefits

Real-World Impact: Opportunity to manage your own projects and see your ideas implemented on the production line.

Mentorship: Work closely with experienced professionals in engineering, operations, and continuous improvement.

Technical Exposure: Gain deep, hands-on exposure to the airfoil and vane repair process, learning the intricacies of aerospace maintenance, repair, and overhaul (MRO) from the ground up.